Experimental analysis of composite bolted joints using digital image correlation

Authors

  • A. Haris Faculty of Engineering, National University of Singapore, 9 Engineering Drive 1, Singapore 117576, Singapore
  • T.E. Tay Faculty of Engineering, National University of Singapore, 9 Engineering Drive 1, Singapore 117576, Singapore
  • V.B.C. Tan Faculty of Engineering, National University of Singapore, 9 Engineering Drive 1, Singapore 117576, Singapore

DOI:

https://doi.org/10.15282/jmes.11.1.2017.4.0225

Keywords:

Carbon/epoxy composite; bolted joint; bearing strength; digital image correlation; progressive damage.

Abstract

In this work, the application of the digital image correlation (DIC) technique to experimentally study progressive damage of single-lap composite bolted joints is explored. This technique is also used to provide surface strain fields and to analyse outof-plane phenomena of the joints due to the effect of laminate pattern, laminate thickness, fastener size, fastener type and bushing. The specimens were manufactured from plain weave carbon/epoxy composites. The bearing test was conducted in accordance with ASTM D5961/D5961M-13. The digital image correlation was performed using the commercial Vic-3D digital image correlation system. It was found that strain concentrations observed in the specimens can be used to identify full-field damage onset and to monitor damage progression during loading. Moreover, there is interaction between laminate pattern, laminate thickness, fastener size, fastener type and bushing on bearing strengths (ultimate and 2% offset bearing strengths), surface strain concentrations and out-of-plane displacement. The DIC results can potentially be used to develop and accurately validate numerical models.

References

Camanho PP, Lambert M. A design methodology for mechanically fastened joints in laminated composite materials. Composites Science and Technology. 2006;66:3004-20.

Stickler P, Ramulu M. Experimental study of composite T-joints under tensile and shear loading. Advanced Composite Materials. 2006;15:193-210.

Camanho PP, Matthews F. Stress analysis and strength prediction of mechanically fastened joints in FRP: a review. Composites Part A: Applied Science and Manufacturing. 1997;28:529-47.

Hart-Smith L. Design and analysis of bolted and riveted joints in fibrous composite structures. Recent advances in structural joints and repairs for composite materials: Springer; 2003. p. 211-54.

Wor LC, Rahman MM. Stress behavior of tailor-welded blanks for dissimilar metals using finite element method. International Journal of Automotive and Mechanical Engineering. 2015;11:2541-54.

Sivananth V, Vijayarangan S. Fatigue life analysis and optimization of a passenger car steering knuckle under operating conditions. International Journal of Automotive and Mechanical Engineering. 2015;11:2417-29.

Peters W, Ranson W. Digital imaging techniques in experimental stress analysis. Optical engineering. 1982;21:213427--.

Schreier H, Orteu JJ, Sutton MA. Image correlation for shape, motion and deformation measurements: Springer US; 2009.

Yoneyama S, Murasawa G. Digital image correlation. Experimental Mechanics. 2009.

Caminero M, Lopez-Pedrosa M, Pinna C, Soutis C. Damage monitoring and analysis of composite laminates with an open hole and adhesively bonded repairs using digital image correlation. Composites Part B: Engineering. 2013;53:76-91.

Comer A, Katnam K, Stanley W, Young T. Characterising the behaviour of composite single lap bonded joints using digital image correlation. International Journal of Adhesion and Adhesives. 2013;40:215-23.

Kumar RV, Bhat M, Murthy C. Experimental analysis of composite single-lap joints using digital image correlation and comparison with theoretical models. Journal of Reinforced Plastics and Composites. 2013;32:1858-76.

Zhai Y, Li D, Li X, Wang L, Yin Y. An experimental study on the effect of bolt-hole clearance and bolt torque on single-lap, countersunk composite joints. Composite Structures. 2015;127:411-9.

Dhôte J, Comer A, Stanley W, Young T. Study of the effect of liquid shim on single-lap joint using 3D Digital Image Correlation. Composite Structures. 2013;96:216-25.

Egan B, McCarthy C, McCarthy M, Gray P, Frizzell R. Modelling a single-bolt countersunk composite joint using implicit and explicit finite element analysis. Computational Materials Science. 2012;64:203-8.

Qing X, Sun H-T, Dagba L, Chang F-K. Damage-tolerance-based design of bolted composite joints. Composite Structures: Theory and Practice: ASTM International; 2001.

Kelly D, Li R, Willgoss R, Crosky A. Improvement of bearing strength of mechanically fastened composite joints using fiber steering. International Sampe Symposium And Exhibition 2001. p. 415-26.

Tong L. Bearing failure of composite bolted joints with non-uniform bolt-to-washer clearance. Composites Part A: Applied Science and Manufacturing. 2000;31:609-15.

Collings T. The strength of bolted joints in multi-directional CFRP laminates. Composites. 1977;8:43-55.

Zhai Y, Li D, Li X, Wang L. An experimental study on the effect of joining interface condition on bearing response of single-lap, countersunk composite-aluminum bolted joints. Composite Structures. 2015;134:190-8.

Downloads

Published

2017-03-31

How to Cite

[1]
A. . Haris, T. . Tay, and V. . Tan, “Experimental analysis of composite bolted joints using digital image correlation”, J. Mech. Eng. Sci., vol. 11, no. 1, pp. 2443–2455, Mar. 2017.