Analysis and characterization of 20 PPI open cell aluminum foam under mechanical loading

Authors

  • S. Hussain Faculty of Mechanical Engineering, University of Engineering and Technology Peshawar, 25000, Pakistan. Phone: +92-91-9222217, Fax.: +92-91-9216663
  • A. Shakoor Faculty of Mechanical Engineering, University of Engineering and Technology Peshawar, 25000, Pakistan. Phone: +92-91-9222217, Fax.: +92-91-9216663
  • T. Yasmin Faculty of Mechanical Engineering, University of Engineering and Technology Peshawar, 25000, Pakistan. Phone: +92-91-9222217, Fax.: +92-91-9216663

DOI:

https://doi.org/10.15282/jmes.16.3.2022.12.0721

Keywords:

Open cell aluminum foam, Characterization, Mechanical loading, Scanning electron microscopy, Alporas rout, Number of pores per inch (ppi)

Abstract

In this research the analysis and characterization of open cell aluminium foam with 20 pores per inch (ppi) of Alporas rout under mechanical loading is presented in order to provide a basic understanding with respect to pore size per unit length for the right selection in various engineering applications. For this purpose, three point bending test, tensile test, compression test, vickers hardness test and charpy impact test were performed to seek out the respective properties of each test. All samples and test procedure were performed as per ASTM standards. The scanning electron microscopy (SEM) will performed of the fractured surfaces of the specimens to investigate the failure mode. The SEM photograph shows that; some internal defects were found such as the tinny cracks some irregular shape holes in the cell wall which have been created during foaming process. The shredded cell wall is looked over which was ductile in nature and have occurred during flexural, tensile and charpy impact test. In compression; all pores are collapsed in plateau region, and some crumples and brittle tiny cracks are detected in densifications stage. Dislocation band also detected on the walls and struts of the effected sample of tensile and charpy impact test.

References

C. Motz and R. Pippan, "Deformation behaviour of closed-cell aluminium foams in tension," Acta Materialia, vol. 49, no. 13, pp. 2463-2470, 2001.

J. Liu, S. He, H. Zhao, G. Li, and M. Wang, "Experimental investigation on the dynamic behaviour of metal foam: From yield to densification," International Journal of Impact Engineering, vol. 114, pp. 69-77, 2018.

J. Banhart, "Manufacture, characterisation and application of cellular metals and metal foams," Progress in Materials Science, vol. 46, no. 6, pp. 559-632, 2001.

G. Castro and S. R. Nutt, "Synthesis of syntactic steel foam using mechanical pressure infiltration," Materials Science and Engineering: A, vol. 535, pp. 274-280, 2012.

A. G. Evans, J. W. Hutchinson, and M. F. Ashby, "Multifunctionality of cellular metal systems," Progress in Materials Science, vol. 43, no. 3, pp. 171-221,1998.

J. Baumeister, J. Banhart, and M. Weber, "Aluminium foams for transport industry," Materials & Design, vol. 18, no. 4, pp. 217-220, 1997.

Z. Xu and H. Hao, "Electromagnetic interference shielding effectiveness of aluminum foams with different porosity," Journal of Alloys and Compounds, vol. 617, pp. 207-213, 2014.

B. Hamidi Ghaleh Jigh, H. Hosseini-Toudeshky, and M. A. Farsi, "Low cycle fatigue analyses of open-celled aluminum foam under compression–compression loading using experimental and microstructure finite element analysis," Journal of Alloys and Compounds, vol. 797, pp. 231-236, 2019.

Y. Wang, X. Zhai, and W. Wang, "Numerical studies of aluminum foam filled energy absorption connectors under quasi-static compression loading," Thin-Walled Structures, vol. 116, pp. 225-233, 2017.

M. Saadatfar et al., "Structure and deformation correlation of closed-cell aluminium foam subject to uniaxial compression," Acta Materialia, vol. 60, no. 8, pp. 3604-3615, 2012.

M. Taherishargh, E. Linul, S. Broxtermann, and T. Fiedler, "The mechanical properties of expanded perlite-aluminium syntactic foam at elevated temperatures," Journal of Alloys and Compounds, vol. 737, pp. 590-596, 2018.

E. Linul, N. Movahedi, and L. Marsavina, "The temperature and anisotropy effect on compressive behavior of cylindrical closed-cell aluminum-alloy foams," Journal of Alloys and Compounds, vol. 740, pp. 1172-1179, 2018.

M. A. Islam et al., "Mechanical response and dynamic deformation mechanisms of closed-cell aluminium alloy foams under dynamic loading," International Journal of Impact Engineering, vol. 114, pp. 111-122, 2018.

X. Pang and H. Du, "Dynamic characteristics of aluminium foams under impact crushing," Composites Part B: Engineering, vol. 112, pp. 265-277, 2017.

Y. Zhang, Q. Liu, Z. He, Z. Zong, and J. Fang, "Dynamic impact response of aluminum honeycombs filled with Expanded Polypropylene foam," Composites Part B: Engineering, vol. 156, pp. 17-27, 2019.

R. P. Merrett, G. S. Langdon, and M. D. Theobald, "The blast and impact loading of aluminium foam," Materials & Design, vol. 44, pp. 311-319, 2013.

V. C. Shunmugasamy and B. Mansoor, "Compressive behavior of a rolled open-cell aluminum foam," Materials Science and Engineering: A, vol. 715, pp. 281-294, 2018.

Y. K. An, S. Y. Yang, E. T. Zhao, and H. A. Zhou, "Formation mechanism and three-point bending behaviour of directly fabricated aluminium foam plates," Materials Science and Technology, vol. 33, no. 4, pp. 421-429, 2017.

M. Sangeetha, S. Prakash, K. S. Sridharraja, and J. Muralimano, "Development, testing and microstructural study of aluminum foam in automobile application," International Journal of Ambient Energy, vol. 43, no. 1, pp. 2568-2576, 2022.

X. Yang et al., "Compression fatigue properties of open-cell aluminum foams fabricated by space-holder method," International Journal of Fatigue, vol. 121, pp. 272-280, 2019.

H. Yu, G. Yao, X. Wang, Y. Liu, and H. Li, "Sound insulation property of Al–Si closed-cell aluminum foam sandwich panels," Applied Acoustics, vol. 68, no. 11, pp. 1502-1510, 2007.

R. E. Raj and B. S. S. Daniel, "Aluminum melt foam processing for light-weight structures," Materials and Manufacturing Processes, vol. 22, no. 4, pp. 525-530, 2007.

R. Soltani, Z. Sarajan, and M. Soltani, "Foaming of pure aluminium by TiH2," Materials Research Innovations, vol. 18, no. 6, pp. 401-406, 2014.

M. Ulbin et al., "Low cycle fatigue behaviour of closed-cell aluminium foam," Mechanics of Materials, vol. 133, pp. 165-173, 2019.

Downloads

Published

2022-09-28

How to Cite

[1]
Sadam Hussain, A. Shakoor, and T. Yasmin, “Analysis and characterization of 20 PPI open cell aluminum foam under mechanical loading”, J. Mech. Eng. Sci., vol. 16, no. 3, pp. 9110–9121, Sep. 2022.