Development of hydrophobic coating on 3D printed ABS samples and surface characterization

Authors

  • Shivraj Narayan Yeole Department of Mechanical Engineering, VNR Vignana Jyothi Institute of Engineering and Technology, Hyderabad, 500090, Telangana, India. Phone: +91 9849272656; Fax: +91 040 23042761 https://orcid.org/0000-0003-3084-0396
  • P. Satyanarayana Department of Mechanical Engineering, VNR Vignana Jyothi Institute of Engineering and Technology, Hyderabad, 500090, Telangana, India. Phone: +91 9849272656; Fax: +91 040 23042761
  • K.J. Prakash Department of Mechanical Engineering, VNR Vignana Jyothi Institute of Engineering and Technology, Hyderabad, 500090, Telangana, India. Phone: +91 9849272656; Fax: +91 040 23042761
  • P. Narendra Department of Mechanical Engineering, VNR Vignana Jyothi Institute of Engineering and Technology, Hyderabad, 500090, Telangana, India. Phone: +91 9849272656; Fax: +91 040 23042761

DOI:

https://doi.org/10.15282/jmes.17.4.2023.11.0775

Keywords:

3D printing, Hydrophobic surface, Dimensional accuracy, Surface roughness, Water contact angle, SEM, Absorption test

Abstract

Manufacturers are increasingly substituting additive manufacturing for conventional manufacturing methods due to their ability to produce complex shapes. Polymer-based filament materials can be printed efficiently and inexpensively with fused deposition modeling. Coatings tend to augment the appearance of 3D printed objects as well as protect them from environmental influences. It is imperative to realize the physical and chemical properties of polymeric material like Acrylonitrile Butadiene Styrene (ABS) surfaces so as to design an optimal surface system. This work relates to the development of surface coatings on 3D-printed ABS parts. L9 orthogonal array was used with three 2 level factors for printing the samples. Specifically, the research compares surface characteristics of 3D-printed uncoated and coated ABS specimens. An aqueous solution containing Tricalcium phosphate and Chitin clear solutions in a 70:30 ratio was applied through immersion technique to create hydrophobic coatings. The coated and uncoated samples were characterized by employing various characterization tests, including dimensional accuracy (DA), surface roughness (SR), water contact angle (WCA), absorbency tests, scanning electron microscopy on fabricated parts. Assessment of wettability of 3D printed samples and impact of coating was accomplished via static contact angle measurements. In order to assess DA and SR before and after coating, digital vernier calipers were used in conjunction with a profilometer. In accordance with ASTM D570-98, water absorption tests were conducted for specified time. Results of investigation post coating showed no variation in dimensional accuracy, reduced SR and increased in WCA by ≥ 100 ̊. A reduction in water retention was observed after coating based on water absorption tests.

References

V. G. Gokhare, D. N. Raut, and D. K. Shinde, “A review paper on 3D-printing aspects and various processes used in the 3D-printing,” International Journal of Engineering Research & Technology, vol. 6, no. 6, pp. 953–958,2017.

T. D. Ngo, A. Kashani, G. Imbalzano, K. T. Q. Nguyen, and D. Hui, “Additive manufacturing (3D printing): A review of materials, methods, applications and challenges,” Composites Part B: Engineering, vol. 143, pp. 172–196, 2018.

S. Poornaganti, S. N. Yeole, and J. P. Kode, “Insights on surface characterization of 3D printed polymeric parts,” Materials Today: Proceedings, vol. 62, pp. 3837–3848, 2022.

K.-M. Lee, H. Park, J. Kim, and D.-M. Chun, “Fabrication of a superhydrophobic surface using a fused deposition modeling (FDM) 3D printer with poly lactic acid (PLA) filament and dip coating with silica nanoparticles,” Applied Surface Science, vol. 467–468, pp. 979–991, 2019.

R. Chand, V. S. Sharma, R. Trehan, M. K. Gupta, and M. Sarikaya, “Investigating the dimensional accuracy and surface roughness for 3D printed parts using a multi-jet printer,” Journal of Materials Engineering and Performance, vol. 32, no. 3, pp. 1145–1159, 2023.

G. S. Robles, R. N. M. Delda, R. L. B. Del Rosario, M. T. Espino, and J. R. C. Dizon, “Dimensional accuracy of 3D-printed acrylonitrile butadiene styrene: effect of size, layer thickness, and infill density,” in Key Engineering Materials, vol. 913, pp. 17–25, 2022.

S. R. Pradhan, R. Singh, S. S. Banwait, M. S. Puhal, S. Singh, and A. Anand, “A comparative study on investment casting of dental crowns for veterinary dentistry by using ABS patterns with and without wax coating,” in E3S Web of Conferences, vol. 309, p. 01020, 2021.

A. Mura, F. Adamo, H. Wang, W. S. Leong, X. Ji, and J. Kong, “Investigation about tribological behavior of ABS and PC-ABS polymers coated with graphene,” Tribology International, vol. 134, pp. 335–340, 2019.

W. Chen et al., “Alkali treatment facilitates functional nano-hydroxyapatite coating of 3D printed polylactic acid scaffolds,” Materials Science and Engineering: C Materials for Biological Applications, vol. 120, p. 111686, 2021.

P. Kowalczyk, P. Trzaskowska, I. Łojszczyk, R. Podgórski, and T. Ciach, “Production of 3D printed polylactide scaffolds with surface grafted hydrogel coatings,” Colloids and Surfaces B: Biointerfaces, vol. 179, pp. 136–142, 2019.

V. Pestano, M. Pohlmann, and F. P. da Silva, “Effect of acetone vapor smoothing process on surface finish and geometric accuracy of fused deposition modeling ABS parts,” Journal of Materials Science and Chemical Engineering, vol. 10, no. 10, pp. 1–9, 2022.

J. S. Chohan et al., “Taguchi S/N and TOPSIS based optimization of fused deposition modelling and vapor finishing process for manufacturing of ABS plastic parts,” Materials, vol. 13, no. 22, p. 5176, 2020.

M. R. Khosravani, J. Schüürmann, F. Berto, and T. Reinicke, “On the post-processing of 3D-printed ABS parts,” Polymers, vol. 13, no. 10, p. 1559, 2021.

M. F. M. Omar, S. Sharif, M. Ibrahim, H. Hehsan, M. N. M. Busari, and M. N. Hafsa, “Evaluation of direct rapid prototyping pattern for investment casting,” Advanced Materials Research, vol. 463–464, pp. 226–233, 2012.

A. Haidiezul, A. Aiman, and B. Bakar, “Surface finish effects using coating method on 3D printing (FDM) parts,” in IOP Conference Series: Materials Science and Engineering, vol. 318, p. 012065, 2018.

J. Sierra, D. Sanín, A. Montoya, and W. Villaneda, “Relation between mechanical properties and 3D printer configurations parameters using PLA at open-source prusa i3,” International Journal of Integrated Engineering, vol. 12, no. 8, 2020.

Y. Chai, R. W. Li, D. M. Perriman, S. Chen, Q. H. Qin, and P. N. Smith, “Laser polishing of thermoplastics fabricated using fused deposition modelling,” The International Journal of Advanced Manufacturing Technology, vol. 96, no. 9–12, pp. 4295–4302, 2018.

A. Garg, A. Bhattacharya, and A. Batish, “Chemical vapor treatment of ABS parts built by FDM: Analysis of surface finish and mechanical strength,” The International Journal of Advanced Manufacturing Technology, vol. 89, no. 5–8, pp. 2175–2191, 2017.

N. Encinas, M. Pantoja, J. Abenojar, and M. A. Martínez, “Control of wettability of polymers by surface roughness modification,” Journal of Adhesion Science and Technology, vol. 24, no. 11–12, pp. 1869–1883, 2010.

B. Kang, J. Hyeon, and H. So, “Facile microfabrication of 3-dimensional (3D) hydrophobic polymer surfaces using 3D printing technology,” Applied Surface Science, vol. 499, p. 143733, 2020.

H. M. Ali, M. A. Qasim, S. Malik, and G. Murtaza, “Techniques for the fabrication of super-hydrophobic surfaces and their heat transfer applications,” in Heat Transfer - Models, Methods and Applications, InTech, 2018.

Z. Wang, L. Yuan, G. Liang, and A. Gu, “Mechanically durable and self-healing super-hydrophobic coating with hierarchically structured KH570 modified SiO2-decorated aligned carbon nanotube bundles,” Chemical Engineering Journal, vol. 408, p. 127263, 2021.

M. S. Hasan, T. Ivanov, D. Tanovic, A. Simonovic, and M. Vorkapic, “Dimensional accuracy and experimental investigation on tensile behavior of various 3D printed materials,” in 9th International Scientific Conference on Defensive Technologies, OTEH 2020, Belgrade, Serbia, 2020, pp. 400–406.

C. Vicente, J. Fernandes, A. Deus, M. Vaz, M. Leite, and L. Reis, “Effect of protective coatings on the water absorption and mechanical properties of 3D printed PLA,” Frattura ed Integrità Strutturale, vol. 13, no. 48, pp. 748–756, 2019.

K.-E. Aslani, K. Kitsakis, J. D. Kechagias, N. M. Vaxevanidis, and D. E. Manolakos, “On the application of grey Taguchi method for benchmarking the dimensional accuracy of the PLA fused filament fabrication process,” SN Applied Sciences, vol. 2, no. 6, p. 1016, 2020.

Z. I. Tarmizi et al., “Fabrication of hydrophilic silica coating varnish on pineapple peel fiber based biocomposite,” International Journal of Integrated Engineering, vol. 11, no. 7, pp. 77–82, 2019.

V. Queral, E. Rincón, V. Mirones, L. Rios, and S. Cabrera, “Dimensional accuracy of additively manufactured structures for modular coil windings of stellarators,” Fusion Engineering and Design, vol. 124, pp. 173–178, 2017.

V. Lovinčić Milovanović, C. Guyon, I. Grčić, M. Tatoulian, and D. Vrsaljko, “Modification of surface hydrophobicity of PLA/PE and ABS/PE polymer blends by ICP etching and CFx coating,” Materials, vol. 13, no. 23, p. 5578, 2020.

K. D. Nguyen and T. Kobayashi, “Chitin hydrogels prepared at various lithium chloride/n,n-dimethylacetamide solutions by water vapor-induced phase inversion,” Journal of Chemistry, vol. 2020, pp. 1–16, 2020.

S. Wang, J. Sha, W. Wang, C. Qin, W. Li, and C. Qin, “Superhydrophobic surfaces generated by one-pot spray-coating of chitosan-based nanoparticles,” Carbohydrate Polymers, vol. 195, pp. 39–44, 2018.

A. Beganskiene et al., “Sol‐gel approach to the calcium phosphate nanocomposites,” in Nanostructured Materials and Nanotechnology VII, vol. 34, pp. 1–13, 2013.

B. Barraza et al., “Superhydrophobic SLA 3D printed materials modified with nanoparticles biomimicking the hierarchical structure of a rice leaf,” Science and Technology of Advanced Materials, vol. 23, no. 1, pp. 300–321, 2022.

B. Du et al., “Superhydrophobic surfaces with pH-induced switchable wettability for oil–water separation,” ACS Omega, vol. 4, no. 15, pp. 16508–16516, 2019.

P. Dimitrakellis and E. Gogolides, “Hydrophobic and superhydrophobic surfaces fabricated using atmosphericpressure cold plasma technology: A review,” Advances in Colloid and Interface Science, vol. 254, pp. 1–21, 2018.

M. Schneider, C. Günter, and A. Taubert, “Co-deposition of a hydrogel/calcium phosphate hybrid layer on 3D printed poly (lactic acid) scaffolds via dip coating: towards automated biomaterials fabrication,” Polymers, vol. 10, no. 3, pp. 275, 2018.

D. Moreno Nieto, M. Alonso-García, M.-A. Pardo-Vicente, and L. Rodríguez-Parada, “Product design by additive manufacturing for water environments: study of degradation and absorption behavior of PLA and PETG,” Polymers, vol. 13, no. 7, pp. 1036, 2021.

Downloads

Published

2023-12-28

How to Cite

[1]
S. N. Yeole, P. Satyanarayana, K. Prakash, and P. Narendra, “Development of hydrophobic coating on 3D printed ABS samples and surface characterization”, J. Mech. Eng. Sci., pp. 9791–9810, Dec. 2023.

Similar Articles

1 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.