Mechanical properties of kenaf fibre reinforced floreon biocomposites with magnesium hydroxide filler

Authors

  • C.H. Lee Department of Mechanical Engineering, The University of Sheffield, Sheffield S1 3JD, UK
  • S.M. Sapuan Department of Mechanical and Manufacturing Engineering, Universiti Putra Malaysia, 43400 Serdang, Selangor, Malaysia
  • J.H. Lee The AMRC with Boeing, The University of Sheffield, Sheffield S1 3JD, UK
  • M.R. Hassan Department of Mechanical and Manufacturing Engineering, Universiti Putra Malaysia, 43400 Serdang, Selangor, Malaysia

DOI:

https://doi.org/10.15282/jmes.10.3.2016.3.0209

Keywords:

Kenaf fibre; Floreon; Biocomposites; Mechanical properties; Magnesium hydroxide.

Abstract

This paper presents a study of the mechanical properties of Kenaf fibre (KF) reinforced floreon (FLO)/ magnesium hydroxide (MH) bio-composites. The mixing of all materials was done by using a 21 mm lab twin screw extruder followed by hot pressing. The composite sheet was then cut into specimens for testing purposes. The scanning electron microscopy (SEM) was used to study the cross-section of the interface. In this regard, insufficient resin for fibre wetting, hydrolytic degradation on the biopolymer and poor interfacial bonding were attributed to the low strength profile. Yet, further addition of KF increased the tensile strength and flexural to 18.91 MPa and 73.09MPa, respectively. Nevertheless, inserting KF and MH filler were found to have a positive outcome on the flexural modulus by especially 10KF5MH and 10KF10MH for 3.02GPa and 3.17GPa, respectively. Insertion of KF and MH showed the deterioration of impact strength. However, addition of KF increased the impact strength to 16.82 J/m2. FLO is a hydrophobic biopolymer, and showed only 0.49% of the total water absorption in 14 days. Meanwhile, for the first 24 hours, the rates of water absorption were very high for all bio-composites. Hence, it is worth mentioning that the high contents of KF in bio-composites were found to have higher saturation period and higher total amount of water absorption while the MH caused shorter saturation period but lower total amount of water absorption. However, incompatibility of the interface bonding had increased the water absorption of KF/FLO/MH composites. 5KF5MH and 10KF5MH recorded water absorption at 10.65% and 13.33%. On the other hand, 10KF10MH was saturated at day 6 with 6.59 % of water absorption. Although 10KF5MH specimen did not have the best performance in mechanical properties, higher flame retardancy shall provide KF reinforced FLO composite with MH filler for more applications in the advanced sector, especially a hazardous environment.

References

Blog TFd. Introducing Floreon. https://floreonblog.wordpress.com/2013/11/ .

Shukor F, Hassan A, Saiful Islam M, Mokhtar M, Hasan M. Effect of ammonium polyphosphate on flame retardancy, thermal stability and mechanical properties of alkali treated kenaf fiber filled PLA biocomposites. Materials & Design (1980- 2015). 2014;54:425-9.

Ersoy S, Taşdemir M. Zinc oxide (ZnO), magnesium hydroxide [Mg(OH)2] and calcium carbonate (CaCO3) filled HDPE polymer composites: Mechanical, thermal and morphological properties. MÜ Fen Bilimleri Dergisi. 2012;24:93-104.

Liang J-Z, Tang C-Y, Zhou L, He L, Tsui C-P. Melt density and flow property of PDLLA/nano-CaCO3 bio-composites. Composites Part B: Engineering. 2011;42:1897-900.

Tang CY, Liang JZ. A study of the melt flow behaviour of ABS/CaCO3 composites. Journal of Materials Processing Technology. 2003;138:408-10.

Libolon. LIBOLON eco textiles: RePET and other polyester yarns. http://www.libolon.com/eco.php.

Floreon. 3D print show. http://floreon.com/resources/articles/3d-print-show.

Sapuan S, Harimi M, Maleque M. Mechanical Properties of Epoxy/Coconut Shell Filler Particle Composites. Arabian Journal for Science and Engineering. 2003;28:171-82.

Sastra HY, Siregar JP, Sapuan SM, Hamdan MM. Tensile Properties of Arenga pinnata Fiber-Reinforced Epoxy Composites. Polymer-Plastics Technology and Engineering. 2006;45:149-55.

Maleque MA, Belal FY, Sapuan SM. Mechanical properties study of Pseudo-stem Banana Fibre Reinforced Epoxy Composite. Arabian J Sci Eng. 2007;45:359-64.

Zainudin ES, Sapuan SM, Abdan K, Mohamad MTM. Thermal degradation of banana pseudo-stem filled unplasticized polyvinyl chloride (UPVC) composites. Materials & Design. 2009;30:557-62.

Davoodi MM, Sapuan SM, Ahmad D, Aidy A, Khalina A, Jonoobi M. Concept selection of car bumper beam with developed hybrid bio-composite material. Materials & Design. 2011;32:4857-65.

Mohammed AA, Bachtiar D, Siregar JP, Rejab MRM. Effect of sodium hydroxide on the tensile properties of sugar palm fibre reinforced thermoplastic polyurethane composites. Journal of Mechanical Engineering and Sciences. 2016;10:1765-77.

Ismail AE, Aziz MACA. Tensile strength of woven yarn kenaf fiber reinforced polyester composites. Journal of Mechanical Engineering and Sciences. 2015;9:1695-704.

Fairuz AM, Sapuan SM, Zainudin ES, Jaafar CNA. Effect of filler loading on mechanical properties of pultruded kenaf fibre reinforced vinyl ester composites. Journal of Mechanical Engineering and Sciences. 2016;10:1931-42.

Salleh Z, M.Y.M.Yusop, M.S.Rosdi. Mechanical properties of activated carbon coir fibers reinforced with epoxy resin. Journal of Mechanical Engineering and Sciences 2013;5:631-8.

Ibrahim MS, Sapuan SM, Faieza AA. Mechanical and thermal properties of composites from unsaturated polyester filled with oil palm ash. Journal of Mechanical Engineering and Sciences 2012;2:133-47.

Duc AL, Vergnes B, Budtova T. Polypropylene/natural fibres composites: Analysis of fibre dimensions after compounding and observations of fibre rupture by rheo-optics. Composites Part A: Applied Science and Manufacturing. 2011;42:1727-37.

Al-Oqla FM, Sapuan SM, Anwer T, Jawaid M, Hoque ME. Natural fiber reinforced conductive polymer composites as functional materials: A review. Synthetic Metals. 2015;206:42-54.

El-Shekeil YA, Sapuan SM, Algrafi MW. Effect of fiber loading on mechanical and morphological properties of cocoa pod husk fibers reinforced thermoplastic polyurethane composites. Materials & Design. 2014;64:330-3.

Charlet K, Jernot J-P, Breard J, Gomina M. Scattering of morphological and mechanical properties of flax fibres. Industrial Crops and Products. 2010;32:220- 4.

Ochi S. Mechanical properties of kenaf fibers and kenaf/PLA composites. Mechanics of Materials. 2008;40:446-52.

Srebrenkoska V, Dimeski D, Bogoeva-Gaceva G, Grozdanov A, Buzarovska A. Caracterization of kenaF / PLA composites. International Conference of the Chemical Societies of the South-East European Countries 2006.

Anuar H, Ahmad Z, F. F. Biodegradable PLA-Kenaf fibre biocomposite for cleaner environment. Malaysian Science and Technology Congress. Crystal Crown Hotel; 2010.

Mwaikambo LY, Ansell MP. Chemical modification of hemp, sisal, jute, and kapok fibers by alkalization. Journal of Applied Polymer Science. 2002;84:2222- 34.

Meon MS, Othman MF, Husain H, Remeli MF, Syawal MSM. Improving Tensile Properties of Kenaf Fibers Treated with Sodium Hydroxide. Procedia Engineering. 2012;41:1587-92.

Cho D, Woo Y, Lee K. Flame retardant kenaf/PLA biocomposites: Effect of ammonium polyphosphate. The 19th International Conference on Composite Materials; 2014.

Mobedi H, Nekoomanesh M, Orafaei H, Mivehchi H. Studying the Degradation of Poly(L-lactide) in Presence of Magnesium Hydroxide. Iranian Polymer Journal. 2006;15:31-9.

Zhang ZX, Zhang J, Lu B-X, Xin ZX, Kang CK, Kim JK. Effect of flame retardants on mechanical properties, flammability and foamability of PP/wood– fiber composites. Composites Part B: Engineering. 2012;43:150-8.

ASTM D638-14. Standard Test Method for Tensile Properties of Plastics. West Conshohocken, PA: ASTM International; 2014.

ASTM D790-10. Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials. West Conshohocken, PA: ASTM International; 2010.

ASTM D6110-10. Standard Test Method for Determining the Charpy Impact Resistance of Notched Specimens of Plastics. West Conshohocken, PA: ASTM International; 2010.

ASTM D570-98(2010)e1. Standard Test Method for Water Absorption of Plastics. West Conshohocken, PA: ASTM International; 2010.

Aziz AAA, Alauddin SM, Salleh RM, Sabet M. Influence of Magnesium Hydroxide/Aluminum Tri-Hydroxide Particle Size on Polymer Flame Retardancy: An Overview. International Journal of Chemical Engineering and Applications. 2012;3:437-40.

Anuar H, N.A.Hassan, Fauzey FM. Compatibilized PP/EPDM-Kenaf Fibre Composite using Melt Blending Method. Advanced Materials Research 2011;264-265: 743-7.

Lee CH, Salit MS, Hassan MR. A Review of the Flammability Factors of Kenaf and Allied Fibre Reinforced Polymer Composites. Advances in Materials Science and Engineering. 2014;2014:8.

Suharty NS, Almanar IP, Sudirman, Dihardjo K, Astasari N. Flammability, Biodegradability and Mechanical Properties of Bio-Composites Waste Polypropylene/Kenaf Fiber Containing Nano CaCO3 with Diammonium Phosphate. Procedia Chemistry. 2012;4:282-7.

Lee B-H, Kim H-J, Yu W-R. Fabrication of long and discontinuous natural fiber reinforced polypropylene biocomposites and their mechanical properties. Fibers and Polymers. 2009;10:83-90.

Salman SD, Leman Z, Sultan MTH, Ishak MR, Cardona F. Influence of Fiber Content on Mechanical and Morphological Properties of Woven Kenaf Reinforced PVB Film Produced Using a Hot Press Technique. International Journal of Polymer Science. 2016;2016:11.

Ishak MR, Leman Z, Sapuan SM, Edeerozey AMM, Othman IS. Mechanical properties of kenaf bast and core fibre reinforced unsaturated polyester composites. IOP Conference Series: Materials Science and Engineering. 2010;11:012006.

Tawakkal ISMA, Cran MJ, Bigger SW. Effect of kenaf fibre loading and thymol concentration on the mechanical and thermal properties of PLA/kenaf/thymol composites. Industrial Crops and Products. 2014;61:74-83.

Nor Azowa Ibrahim, Wan Md Zin Wan Yunus, Othman M, Abdan K, Kamarul Arifin Hadithon. Poly(Lactic Acid) (PLA)-reinforced Kenaf Bast Fiber Composites: The Effect of Triacetin. Journal of Reinforced Plastics and Composites. 2010;29:1099-111.

Datta J, Kopczyńska P. Effect of kenaf fibre modification on morphology and mechanical properties of thermoplastic polyurethane materials. Industrial Crops and Products. 2015;74:566-76.

Tsuji H, Ikarashi K. In vitro hydrolysis of poly(l-lactide) crystalline residues as extended-chain crystallites: II. Effects of hydrolysis temperature. Biomacromolecules 2004;5:1021-8.

Baimark Y, Srihanam P. Influence of chain extender on thermal properties and melt flow index of stereocomplex PLA. Polymer Testing. 2015;45:52-7.

Gorrasi G, Pantani R. Effect of PLA grades and morphologies on hydrolytic degradation at composting temperature: Assessment of structural modification and kinetic parameters. Polymer Degradation and Stability. 2013;98:1006-14.

Sain M, Park SH, Suhara F, Law S. Flame retardant and mechanical properties of natural fibre–PP composites containing magnesium hydroxide. Polymer Degradation and Stability. 2004;83:363-7.

Tolf Gr, Clarin P. Comparison between Flexural and Tensile Modulus of Fibre Composites. Fibre Science and Technology. 1984;21 319-26.

Bajpai PK, Singh I, Madaan J. Comparative studies of mechanical and morphological properties of polylactic acid and polypropylene based natural fiber composites. Journal of Reinforced Plastics and Composites. 2012;31:1712-24.

Manshor MR, Anuar H, Nur Aimi MN, Ahmad Fitrie MI, Wan Nazri WB, Sapuan SM, et al. Mechanical, thermal and morphological properties of durian skin fibre reinforced PLA biocomposites. Materials & Design. 2014;59:279-86.

Alavudeen A, Rajini N, Karthikeyan S, Thiruchitrambalam M, Venkateshwaren

N. Mechanical properties of banana/kenaf fiber-reinforced hybrid polyester composites: Effect of woven fabric and random orientation. Materials & Design (1980-2015). 2015;66, Part A:246-57.

Awal A, Rana M, Sain M. Thermorheological and mechanical properties of cellulose reinforced PLA bio-composites. Mechanics of Materials. 2015;80, Part A:87-95.

Yang H-S, Kim H-J, Son J, Park H-J, Lee B-J, Hwang T-S. Rice-husk flour filled polypropylene composites; mechanical and morphological study. Composite Structures. 2004;63:305-12.

Jeencham R, Suppakarn N, Jarukumjorn K. Effect of flame retardants on flame retardant, mechanical, and thermal properties of sisal fiber/polypropylene composites. Composites Part B: Engineering. 2014;56:249-53.

Tan BK, Ching YC, Gan SN, Ramesh S, Rahman MR. Water absorption properties of kenaf fibre–poly(vinyl alcohol) composites. Materials Research Innovations. 2014;18:S6-144-S6-6.

Rashdi A, Sapuan S, Ahmad M, Khalina A. Water absorption and tensile properties of soil buried kenaf fibre reinforced unsaturated polyester composites (KFRUPC). Journal of Food, Agriculture and Environment. 2009;7:908-11.

Downloads

Published

2016-12-31

How to Cite

[1]
C. Lee, S. Sapuan, J. Lee, and M. Hassan, “Mechanical properties of kenaf fibre reinforced floreon biocomposites with magnesium hydroxide filler”, J. Mech. Eng. Sci., vol. 10, no. 3, pp. 2234–2248, Dec. 2016.