Investigation into the viability of the properties of porous glass-ceramics produced from granite dust and maize cob for use in thermal insulation of external walls of residential buildings

Authors

  • P.O. Odewole School of Environmental Technology, Federal University of Technology, Akure, 340110, Ondo State, Nigeria. Phone: +2348063832535 https://orcid.org/0000-0002-0977-2993
  • I.B. Kashim School of Environmental Technology, Federal University of Technology, Akure, 340110, Ondo State, Nigeria. Phone: +2348063832535
  • T.L. Akinbogun School of Environmental Technology, Federal University of Technology, Akure, 340110, Ondo State, Nigeria. Phone: +2348063832535

DOI:

https://doi.org/10.15282/jmes.16.2.2022.11.0707

Keywords:

Porous glass-ceramics , Thermal insulation , Waste utilization , One-step sintering , Characterization

Abstract

Given the enormous need for cost-effective wall insulation materials in the developing countries and Nigeria specifically, this study, explores the viability of porous glass-ceramics production from granite dust and maize cob using one-step sintering technology. The chemical compositions of the locally sourced materials used including granite dust, ball clay and maize cob were obtained using XRF. 300µm of granite dust and ball clay as well as 425µm of maize cob powder were used. Different amount of granite dust and maize cob powder were mixed with constant amount of a mixture of NaOH and Na2SiO3 in three different groupings to formulate the porous glass-ceramics samples. The formulated samples were uniaxially pressed at 10MPa and sintered in a gas kiln at 850oC for 3 hours. The sintered samples were subjected to experimental tests. The results showed water absorption, apparent porosity, bulk density, compressive strength and thermal conductivity of 25.6%–46.7%, 43.5%–75%, 1.45g/cm3 –1.9g/cm3, 0.7MPa–9.7MPa and 0.11W/m.K–0.53W/m.K respectively. The mineralogical properties of the sintered samples were obtained using XRD. The results indicated a viable material for use in thermal insulation of residential buildings.

References

I. I. Adebisi, A. A. Ayinla, and Y. R. Okeyinka, “Energy efficient buildings in tropical climate through passive techniques- energy efficient buildings in tropical climate through passive techniques- an overview,” J. Environ. Earth Sci., vol. 8, no. 4, pp. 45–50, 2018.

E. Oladipo et al., “Nigerian pathway to sustainable development through green economy: country report to rio +20 summit,” 2012. [Online].

J. F. Akinbami and A. Lawal, “Opportunities and challenges to electrical energy conservation and CO2 emissions reduction in Nigeria’s building sector,” in Fifth Urban Res. Symp. Cities Clim. Chang. Responding to an Urgent Agenda, 2009, pp. 28–30.

O. Sunday, S. Suneetha, and B. Ademola, “Green architecture: merits for Africa (Nigerian case study),” J. Altern. Perspect. Soc. Sci., vol. 2, no. 2, pp. 746–767, 2010.

E. Macharm et al., “Building energy efficiency guideline for Nigeria,” 2016. [Online].

O. P. Oluwagbenga and F. O. Oladayo, “Fabrication of a porous ceramic material suitable for cost-effective thermal insulation of buildings,” Int. J. Eng. Manuf., vol. 10, no. 5, pp. 45–56, Apr. 2020.

H. M. Taleb, “Using passive cooling strategies to improve thermal performance and reduce energy consumption of residential buildings in U.A.E.buildings,” Front. Archit. Res., vol. 3, no. 2, pp. 154–165, 2014.

P.A Nwofe, “Need for energy efficient buildings in Nigeria,” Int. J. Energy Environ. Res., vol. 2, no. 3, pp. 1–9, 2014.

S. Geissler, D. Österreicher, and E. Macharm, “Transition towards energy efficiency: Developing the Nigerian Building Energy Efficiency Code,” Sustain., vol. 10, no. 8, pp. 1–21, 2018.

P.O. Odewole, I. B. Kashim and T.L. Akinbogun, “Towards energy-efficient building design in Nigeria: the possibilities of developing cost- effective wall insulation materials using indigenous ceramic technology,” in 1st Visual Communication Design Conference, Federal University of Technology, Akure, Nigeria, 2020, no. November, pp. 267–283.

A. Almusaed and A. Almssad, “Improvement of thermal insulation by environmental means,” in Effective thermal insulation – the operative factor of a passive building model, InTech, 2012, pp. 1–22.

D. I. Kolaitis et al., “Comparative assessment of internal and external thermal insulation systems for energy efficient retrofitting of residential buildings,” Energy Build., vol. 64, pp. 123–131, 2013.

A. Rincon et al., “Recycling of inorganic waste in monolithic and cellular glass-based materials for structural and functional applications,” J. Chem. Technol. Biotechology, vol. 91, pp. 1946–1961, 2016.

D. D. Khamidulina, S. A. Nekrasova, and K. M. Voronin, “Foam glass productionn from waste glass by compression,” IOP Conf. Ser. Mater. Sci. Eng., vol. 262, no. 1, pp. 1–6, 2017.

H. Yuan, H. Wu, and J. Guan, “Synthesis of foam glass-ceramic from crt panel glass using one-step powder sintering,” IOP Conf. Ser. Earth Environ. Sci., vol. 186, no. 2, pp. 1–6, 2018.

C.-H. Chen et al., “Effect of sintering temperature on the microstructure and properties of foamed glass-ceramics prepared from high-titanium blast furnace slag and waste glass,” Int. J. Miner. Metall. Mater., vol. 24, no. 8, pp. 931–936, 2017.

E. Saakyan, A. Arzumanyan, and G. Galstyan, “Chemical technology of cellular glass production,” E3S Web Conf., vol. 97, no. 02012, pp. 1–6, 2019.

I. Onuba, “Nigeria produces 55.85 million tonnes of solid minerals- National Bureau of Statistics (NBS),” 2019. [Online].

PricewaterhouseCoopers Nigeria, “Positioning Nigeria as Africa’s leader in maize production for AfCFTA,” 2021.

D. E. Njeumen-Nkayem et al., “Preliminary study on the use of corn cob as pore forming agent inlightweight clay bricks: Physical and mechanical features,” J. Build. Eng., vol. 5, pp. 254–259, 2016.

T. T. Dele-Afolabi et al., “Tailored pore structures and mechanical properties of porous alumina ceramics prepared with corn cob pore-forming agent,” Int. J. Appl. Ceram. Technol., vol. 18, no. 1, pp. 244–252, 2020.

J. Park and R. S. Lake, “Characterization of materials-I,” in Biomaterial- an Introduction, 3rd ed., Springer, New York, NY, 2007, pp. 41–81.

“ASTM C20 - 00- ‘Standard test methods for apparent porosity, water absorption, apparent specific gravity, and bulk density of burned refractory brick and shapes by boiling water,’” 2015.

“ASTM C240-97 - Standard test methods of testing cellular glass insulation block,” 1998.

E. O. Obidiegwu et al., “Enhancement of insulating refractory properties of selected Nigeria fire-clays using coconut shell,” J. Miner. Mater. Charact. Eng., vol. 3, no. 6, pp. 458–468, 2015.

M. Kharshiduzzamana et al., “Determination of the thermal conductivity of poor conductive materials in the form of disc by self-constructed Lee’s disc apparatus,” AIP Conf. Proc., vol. 2121, no. 1, pp. 1–7, 2019.

P. R. Monich et al., “Porous glass-ceramics from alkali activation and sinter-crystallization of mixtures of waste glass and residues from plasma processing of municipal solid waste,” J. Clean. Prod., vol. 188, pp. 871–878, 2018.

M. Zhu et al., “Preparation of glass ceramic foams for thermal insulation applications from coal fly ash and waste glass,” Constr. Build. Mater., vol. 112, pp. 398–405, 2016.

E. A. Yatsenko et al., “Investigation of a porous structure formation mechanism of a foamed slag glass based on the glycerol foaming mixture,” Res. J. Pharm. Biol. Chem. Sci., vol. 7, no. 5, pp. 1073–1081, 2016.

A. M. Marques and A.M. Bernardin et al., “Ceramic foams made from plain glass cullets,” Qualicer, pp. 89–93, 2008.

S. K. Rhee, “Porosity-thermal conductivity correlations for ceramic materials,” Mater. Sci. Eng., vol. 20, pp. 89–93, 1975.

D. S. Smith et al., “Thermal conductivity of porous materials,” J. Mater. Res., vol. 28, no. 17, pp. 2260–2272, 2013.

D. O. Folorunso, “Characterization and value enhancement of some Nigerian refractory materials for thermal insulation,” IOSR J. Mech. Civ. Eng., vol. 15, no. 3, pp. 79–86, 2018.

R. C. da Silva, E. T. Kubaski, and S. M. Tebcherani, “Glass foams produced by glass waste, sodium hydroxide, and borax with several pore structures using factorial designs,” Int. J. Appl. Ceram. Technol., vol. 17, no. 1, pp. 75–83, 2020.

Downloads

Published

2022-06-30

How to Cite

[1]
O. P. Odewole, I. B. Kashim, and T. L. Akinbogun, “Investigation into the viability of the properties of porous glass-ceramics produced from granite dust and maize cob for use in thermal insulation of external walls of residential buildings”, J. Mech. Eng. Sci., vol. 16, no. 2, pp. 8943–8952, Jun. 2022.

Issue

Section

Article

Similar Articles

<< < 13 14 15 16 17 18 19 20 21 22 > >> 

You may also start an advanced similarity search for this article.