Effect of end chills, reinforcement content and carburization on the hardness of LM25-borosilicate glass particulate composite
DOI:
https://doi.org/10.15282/jmes.12.4.2018.16.0362Keywords:
Volumetric Heat Capacity, aluminium metal matrix composites, particulate reinforcement, hardness, directional solidification, stir castingAbstract
Aluminium metal matrix composites (AMCs) are widely employed in aerospace and automobile applications. Thus, they are required to operate reliably under a severe corrosive, high temperature and carbonaceous environments, without undergoing any deterioration in their mechanical properties. The paper is the compilation of the experimental results and analysis carried out to investigate the effect of different end chills, reinforcement content and carburization on the LM25 aluminium alloy reinforced with borosilicate glass powder. The composites are prepared via stir casting route by varying the weight percent (wt.%) of the reinforcement starting from 3 wt.% and going up till 12 wt.% with an increment of 3wt.% in every step. To obtain quality castings, end chills are placed within the sand mould. The specimens drawn from the chill-end of the castings are pack carburized in a muffle furnace for a set duration of time. The hardness of the specimens before and after carburization is recorded. The analysis of the results illustrates that the hardness increases linearly with the increase in the reinforcement content within the matrix from 3 wt.% up to 9 wt.%. It is also evident that the Volumetric Heat Capacities (VHC) of the chill material bears a strong effect not only on the quality of the castings produced but also on the hardness of the AMCs. Carburization leads to carbon deposition on the surface causing a change in the hardness of the specimens.
References
Chatzimichali AP, Potter KD. From composite material technologies to composite products: a cross-sectorial reflection on technology transitions and production capability. Translational Materials Research. 2015; 2(2):026001.
Natarajan N, Krishnaraj V, Davim JP. Metal matrix composites: synthesis, wear characteristics, machinability study of MMC brake drum. Springer; 2014.
Maleque MA, Radhi M, Rahman MM. Wear study of Mg-SiCp reinforcement aluminium metal matrix composite. Journal of Mechanical Engineering and Sciences. 2016;10:1758-1764.
Kalhapure MG, Dighe PM. Impact of silicon content on mechanical properties of aluminum alloys. Int. J. Sci. Res. 2015;4:38-40.
Subramanian J, Seetharaman S, Gupta M. Processing and properties of aluminum and magnesium based composites containing amorphous reinforcement: A review. Metals. 2015;5(2):743-762.
Khan MM, Dixit G. Erosive wear response of SiCp reinforced aluminium based metal matrix composite: Effects of test environments. Journal of Mechanical Engineering and Sciences. 2017;14:2401-2414.
Huang LJ, Geng L, Peng HX. Microstructurally inhomogeneous composites: is a homogeneous reinforcement distribution optimal?. Progress in Materials Science. 2015;71:93-168.
Thandalam SK, Ramanathan S, Sundarrajan S. Synthesis, microstructural and mechanical properties of ex situ zircon particles (ZrSiO4) reinforced metal matrix composites (MMCs): a review. Journal of Materials Research and Technology. 2015;4(3):333-347.
Bharathi V, Ramachandra M, Srinivas S. Comparison of dry and wet sliding wear behavior of squeeze cast aluminum alloy. Indian Journal of Advances in Chemical Science S1. 2016;101:106.
Hiremath A, Hemanth J. Fabrication and impact of chills on the strength of chilled aluminum alloy-borosilicate glass particulate composite. International Journal of Applied Engineering Research. 2015;10(20):41685-41688.
Hussain F, Abdullah S, Nuawi MZ. Effect of temperature on fatigue life behaviour of aluminium alloy AA6061 using analytical approach. Journal of Mechanical Engineering and Sciences. 2016;10(3):2324-2335.
Kumar AR, Malayalamurthi R. Reuse of industrial waste soda white lime glass powder and sic as reinforcements to improve properties of composite material. Asian Journal of Research in Social Sciences and Humanities. 2016;6(9):1537-1553.
Pramod SL, Bakshi SR, Murty BS. Aluminum-based cast in situ composites: a review. Journal of Materials Engineering and Performance. 2015;24(6):2185-2207.
Mousavian RT, Khosroshahi RA, Yazdani S, Brabazon D, Boostani AF. Fabrication of aluminum matrix composites reinforced with nano-to micrometer-sized SiC particles. Materials & Design. 2016;89:58-70.
Copur M, Turan A, Eruslu MN. Effects of chills on the solidification pattern of an axial steel cast impeller. Metalurgija. 2015;54(3):515-518.
Junus S, Zulfia A, Mariani L. Effect of magnesium on hardness and microstructure of metal matrix composite Al 6061/(Al2O3) p produced by stir casting route. In Advanced Materials Research. 2015;1112:381-384.
Kumar B, Menghani JV. Aluminium-based metal matrix composites by stir casting: a literature review. International Journal of Materials Engineering Innovation. 2016;7(1):1-4.
Pirizadhejrandoost S, Bakhshzad Mahmoudi M, Ahmadi E, Moradshahi M. The corrosion behavior of carburized aluminum using DC plasma. Journal of Metallurgy. 2012;258021.
Hemanth J. Action of chills on soundness and ultimate tensile strength (UTS) of aluminum–quartz particulate composite. Journal of alloys and compounds. 2000;296(1-2):193-200.
Bandekar N. Study of Dispersoid content and chill effect for improved mechanical properties of aluminum-garnet-carbon hybrid metal matrix composites. International Journal of Engineering Technology, Management and Applied Sciences. 2015;3:616-623.
Hiremath A, Hemanth J. Experimental evaluation of the chill casting method for the fabrication of LM-25 aluminum alloy-borosilicate glass (p) composites. InKey Engineering Materials. 2017;748:69-73.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2018 The Author(s)
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.