Effect of Solutionizing on Dry Sliding Wear of Al2024-Beryl Metal Matrix Composite

Authors

  • Bhaskar H.B. Department of Mechanical Engineering, Sri Siddhartha Institute of Technology, Maralur Post, Tumkur 572105, India
  • Abdul Sharief Department of Mechanical Engineering, P.A. College of Engineering, Mangalore 574153, India

DOI:

https://doi.org/10.15282/jmes.3.2012.4.0026

Keywords:

AMMC’s; Beryl; solutionizing; sliding wear; BHN

Abstract

In the present investigation, Al2024–Beryl particulate composites were fabricated by stir casting by varying the weight percentage of beryl particulates from 0 wt% to 10 wt% in steps of 2 wt%. The cast Al2024 alloy and its composites have been subjected to solutionizing treatment at a temperature of 495°C for 2 hrs, followed by ice quenching. Microstructural studies were carried out to determine the nature of the structure. The Brinell hardness test was conducted on both the Al2024 alloy and its composites before and after solutionizing. Pin-on disc wear tests were conducted to examine the wear behavior of the Al2024 alloy and its composites. Sliding wear tests were conducted at various applied loads, sliding velocities and sliding distances. The results reveal that the wear rate of the composites is lower than that of the matrix alloy. The wear rate increased with an increasing applied load and sliding distance, and decreased with increasing sliding velocity

References

Adebisi, A. A., Maleque, M. A., & Rahman, M. M. (2011). Metal matrix composite brake rotor: historical development and product life cycle analysis. International Journal of Automotive and Mechanical Engineering, 4, 471-480.

Alpas, A. T., & Zhang, J. (1992). Effect of SiC particulate reinforcement on the dry sliding wear of aluminum–silicon alloys (A356). Wear, 155, 83-104.

Bachtiar, D., Sapuan, S. M., & Hamdan, M. M. (2010). Flexural properties of alkaline treated sugar palm fibre reinforced epoxy composites. International Journal of Automotive and Mechanical Engineering, 1, 79-90.

Basavarajappa, S., & Chandramohan, G. (2005). Dry sliding wear behaviour of hybrid metal matrix composites. Material Science, 11(3), 253-257.

Das, S., Mondal, D. P., Sawla, S., & Ramakrishnan, N. (2008). Synergic effect of reinforcement and heat treatment on the two body abrasive wear of an Al–Si alloy under varying loads and abrasive sizes. Wear, 264, 47-59.

Hosking, F. M., Portillo, F. F., Wunderlin, R., & Mehrabian, R. (1982). Composites of aluminium alloys: fabrication and wear behaviour. Journal of Materials Science, 17(2), 477-498.

Howell, G. J., & Ball, A. (1995). Dry sliding wear of particulate-reinforced aluminium alloys against automobile friction materials. Wear, 181-183, 379-390.

Ibrahim, M. S., Sapuan, S. M., & Faieza, A. A. (2012). Mechanical and thermal properties of composites from unsaturated polyester filled with oil palm ash. Journal of Mechanical Engineering and Sciences, 2, 133-147.

Jeffrey, K. J. T., Tarlochan, F., & Rahman, M. M. (2011). Residual strength of chop strand mats glass fiber/epoxy composite structures: effect of temperature and water absorption. International Journal of Automotive and Mechanical Engineering, 4, 504-519.

Kim, C. K., & Park, S. Y. (1984). A study on the fabrication and mechanical properties of SiC fiber-aluminum alloy composites. Journal of Korean Institute of Metals and Materials, 22, 185–92.

Krishnan. B. P. (1980). Performance of an Al-Si-graphite particle composite piston in a diesel engine. Wear, 60, 205-215.

Kulkarni, M. D., Robi, P. S., Prasad, R. C., & Ramakrishnan, P. (1996). Deformation and fracture behavior of cast and extruded 7075Al–SiCp composites at room and elevated temperatures. Materials Transactions JIM, 37(3), 223-229.

Narayan, M., Surappa, M. K., & Pramila Bai, B. N. (1995). Dry sliding wear of Al alloy 2024- Al2O3, particle metal matrix composites. Wear, 181-183, 563-570.

Park, H. C. (1992). Wear behavior of hybrid metal matrix composite materials. Scripta Metallurgica, 27, 465-470.

Pramila Bai, B. N., Ramasesh, B. S., & Surappa, M. K. (1992). Dry sliding wear of A356-Al-SiCp composites. Wear, 157(2), 295-304.

Prasad, S. V., & Mecklenburg, K. R. (1993). Friction behavior of ceramic fiber-reinforced aluminum metal-matrix composites against a 440C steel counterface. Wear, 162-164, 47-56.

Ramesh, C. S., Anwar Khan, A. R., Ravikumar, N., & Savanprabhu, P. (2005). Prediction of wear coefficient of Al6061–TiO2 composites. Wear, 259(1-6), 602-608.

Ramesh, C. S., Bharathesh, T. P., Verma, S. M., & Keshavamurthy, R. (2012). Sand abrasive wear behavior of hot forged Al6061-TiO2 composites. Journal of Materials Engineering and Performance, 21(1): 74-82.

Ramesh, D., Swamy, R. P., & Chandrashekar, T. K. (2011). Abrasive wear behavior of Al6061-frit particulate composites. Journal of Mechanical Engineering and Technology, 3(2), 43-54.

Reddappa, H. N., Suresh, K. R., Niranjan, H. B., & Satyanarayana, K. G. (2011). Effect of cold quenching on wear rate of al6061-beryl composites. International Journal of Engineering Science and Technology, 3(10), 7309-7315.

Roy, D., Basu, B., & Basu Mallick, A. (2005). Tribological properties of Tialuminide reinforced Al-based in situ metal matrix composite. Journal of Intermetallics, 13, 733-740.

Sannino, A. P., & Rack, H. J. (1995). Dry sliding wear of dis-continuously reinforced aluminium composites: review and discussion. Wear, 189(1-2), 1-19.

Sawla, S., & Das, S. (2004). Combined effect of reinforcement and heat treatment on the two body abrasive wear of al-alloy and aluminum particle composites. Wear, 257, 555-561.

Skolianos, S., & Kattamis, T. Z. (1993). Tribological properties of SiCp-reinforced Al4.5%Cu- 1.5% Mg alloy composites. Material Science Engineering A, 163: 107-113.

Song, W. Q., Krauklis, P., Mouritz, A. P., & Bandyopadhyay, S. (1995). The effect of thermal ageing on the abrasive wear behavior of age-hardening 2014 Al/SiC and 6061 Al/SiC composites. Wear, 185, 125-130.

Subramanian, C. (1992). Some considerations towards the design of a wear resistant aluminium alloy. Wear, 155, 193-205.

Surappa, M. K. (2003). Metal matrix composites. In: Chidambaram, R. and Banerjee, S. (eds) Materials research: current scenario and future projections. New Delhi, Allied Publishers Pvt.

Suresh, K. R., Niranjan, H. B., Martin Jabraj, P., & Chowdaiah, M. P. (2002). Dry sliding wear properties of Al356-beryl metal matrix composite. Proceedings of 3rd Asia-Australian Conference on Composite Materials (ACCM-3), Auckland, New Zealand, pp. 479-485.

Suresh, K. R., Niranjan, H. B., Martin Jabraj, P,. & Chowdaiah, M. P. (2003). Tensile and wear properties of Al composites. Wear, 255, 638-642.

Venkataraman, B., & Sundararajan, G. (1996). The sliding wear behaviour of Al-Sic particulate composites-I macro behaviour. Acta Metallurgica, 44, 451-460.

Wahab, M. N., Daud, A. R., & Ghazali, M. J. (2009). Preparation and characterization of stir cast-aluminum nitride reinforced aluminum metal matrix composites. International Journal of Mechanical and Materials Engineering, 4(2), 115-117.

Wang, A., & Rack, H. J. (1991) Abrasive wear of silicon carbide particulate and whisker reinforced 7091 aluminium matrix composites. Wear, 146, 337-348.

Wu, J. M., & Li, Z. Z. (2000). Contributions of the particulate reinforcement to dry sliding wear resistance of rapidly solidified Al-Ti alloys. Wear, 244,147-153.

Xu, Y., & Chung, D. D. L. (1988). Low volume fraction particulate performs for making metal matrix composites by liquid metal infiltration. Journal of Material Science, 33, 4707-4709.

Downloads

Published

2012-12-31

How to Cite

[1]
B. . H.B. and A. . Sharief, “Effect of Solutionizing on Dry Sliding Wear of Al2024-Beryl Metal Matrix Composite”, J. Mech. Eng. Sci., vol. 3, no. 1, pp. 281–290, Dec. 2012.

Issue

Section

Article