Mechanical characterization of 3/2 fibre metal laminate materials

Authors

  • M.R.M. Rejab Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Malaysia. Phone: +6094315414; Fax.: +6094315555
  • M.F. Rani Faculty of Engineering and Technology, DRB-HICOM University of Automotive Malaysia, 26607 Pekan, Pahang, Malaysia
  • M.I. Ibrahim Faculty of Engineering and Technology, DRB-HICOM University of Automotive Malaysia, 26607 Pekan, Pahang, Malaysia
  • N.K. Romli Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Malaysia

DOI:

https://doi.org/10.15282/jmes.17.4.2023.8.0772

Keywords:

Fibre metal laminate, Quasi-static indentation, GFRP, CFRP, Self-reinforced polypropylene

Abstract

Development of lightweight materials onto vehicle bodies, especially in the automotive sector is seen as one of the best alternative solutions in order to reduce fuel consumption and decrease harmful emissions produced by the emission. Reducing in weight of a vehicle can improve fuel efficiency with no prejudice to safety strength requirements. Fibre metal laminate (FML) is hybrid composite structure based on thin sheet of metal alloys and plies of fibre reinforced polymeric materials which offer the ability of superior mechanical properties such as lightweight, high fatigue growth resistance and high strength and stiffness. Multi-material auto bodies will allow optimal material selection in structural components for higher performance and lower cost. This study aims to fabricate and investigate the failure behaviour of a 3/2 layer fibre metal laminate subjected to the quasi-static indentation test. The FML is constructed from aluminium 2024-T3 and layered with composite materials CFRP, GFRP and SRPP. The crosshead speed test analysis ran in different parameters on 1 mm/min, 5 mm/min, 10 mm/min and 50 mm/min, respectively in quasi-static indentation test. The experimental performances of each specimen were compared to predict the behaviour and performance of the FML composite. The test indicates that varying crosshead speeds have influenced the affected region of the FML, causing debonding on the laminate as a result of continued loading.

References

M. Heibeck, M. Rudolph, N. Modler, M. Reuter, and A. Filippatos, “Characterizing material liberation of multi-material lightweight structures from shredding experiments and finite element simulations,” Minerals Engineering, vol. 172, p. 107142, 2021.

G. Kopp, E. Beeh, R. Schšll, A. Kobilke, P. Stra§burger, and M. Krieschera, “New Lightweight Structures for Advanced Automotive Vehicles–Safe and Modular,” Procedia - Social and Behavioral Sciences, vol. 48, pp. 350-362, 2012.

N. K. Romli, M. R. M. Rejab, D. Bachtiar, J. Siregar, M. F. Rani, W. S. W. Harun, S. M. Salleh, and M. N. M. Merzuki, “The behavior of Aluminium Carbon/Epoxy fibre metal laminate under quasi-static loading,” IOP Conference Series: Materials Science and Engineering, vol. 257, p. 012046, 2017.

M. Quanjin, M. Merzuki, M. Rejab, M. Sani, and B. Zhang, “A review of the dynamic analysis and free vibration analysis on fiber metal laminates (FMLs),” Functional Composites and Structures, vol. 5, p. 012003, 2023.

D. Ganesarajan, L. Simon, S. Tamrakar, A. Kiziltas, D. Mielewski, N. Behabtu, and C. Lenges, “Hybrid composites with engineered polysaccharides for automotive lightweight,” Composites Part C: Open Access, vol. 7, p. 100222, 2022.

Y. Chu, L. Sun, and L. Li, “Lightweight scheme selection for automotive safety structures using a quantifiable multi-objective approach,” Journal of Cleaner Production, vol. 241, p. 118316, 2019.

U. A. Shakil, M. R. Mat Rejab, N. Sazali, S. A. Hassan, M. Y. Yahya, and Q. Ma, “Damage characterisation of amine-functionalized MWCNT reinforced carbon/epoxy composites under indentation loading,” Journal of Materials Research and Technology, vol. 24, pp. 6713-6729, 2023.

N. R. J. Hynes, N. J. Vignesh, J. T. W. Jappes, P. S. Velu, C. Barile, M. A. Ali, M. U. Farooq, and C. I. Pruncu, “Effect of stacking sequence of fibre metal laminates with carbon fibre reinforced composites on mechanical attributes: Numerical simulations and experimental validation,” Composites Science and Technology, vol. 221, p. 109303, 2022.

Q. Ma, M. Rejab, S. A. Hassan, H. Hu, M. Azeem, and A. Y. Nasution, “Impact behaviour of spherical-roof contoured-core (SRCC) sandwich panel under the low-velocity impact (LVI): A numerical investigation,” Materials Today: Proceedings, 2023.

B. M. C. Rajan, A. Kumar, T. Sornakumar, and A. S. Kumaar, “Impact response and damage characteristics of carbon fibre reinforced aluminium laminates (CARAL) under low velocity impact tests,” Materials Today: Proceedings, vol. 5, no. 9, pp. 20070-20077, 2018.

T. Sinmazçelik, E. Avcu, M. Ö. Bora, and O. Çoban, “A review: Fibre metal laminates, background, bonding types and applied test methods,” Materials & Design, vol. 32, no. 7, pp. 3671-3685, 2011.

L. M. G. Vieira, J. C. dos Santos, T. H. Panzera, J. C. C. Rubio, and F. Scarpa, “Novel fibre metal laminate sandwich composite structure with sisal woven core,” Industrial Crops and Products, vol. 99, pp. 189-195, 2017.

S. S. Saravanakumar, A. Kumaravel, T. Nagarajan, and I. G. Moorthy, “Investigation of physico-chemical properties of alkali-treated Prosopis juliflora fibers,” International Journal of Polymer Analysis and Characterization, vol. 19, no. 4, pp. 309-317, 2014.

D. Chen, Q. Luo, M. Meng, Q. Li, and G. Sun, “Low velocity impact behavior of interlayer hybrid composite laminates with carbon/glass/basalt fibres,” Composites Part B: Engineering, vol. 176, p. 107191, 2019.

N. L. Feng, S. D. Malingam, and C. W. Ping, “Mechanical characterisation of kenaf/PALF reinforced composite-metal laminates: Effects of hybridisation and weaving architectures,” Journal of Reinforced Plastics and Composites, vol. 40, no. 5-6, pp. 193-205, 2020.

M. Kuhtz, N. Buschner, T. Henseler, A. Hornig, M. Klaerner, M. Ullmann, H. Jäger, L. Kroll, and R. Kawalla, “An experimental study on the bending response of multi-layered fibre-metal-laminates,” Journal of Composite Materials, vol. 53, no. 18, pp. 2579-2591, 2019.

K. Jin, K. Chen, X. Luo, and J. Tao, “Fatigue crack growth and delamination mechanisms of Ti/CFRP fibre metal laminates at high temperatures,” Fatigue & Fracture of Engineering Materials & Structures, vol. 43, no. 6, pp. 1115-1125, 2020.

X. Li, M. Y. Yahya, A. Bassiri Nia, Z. Wang, and G. Lu, “Dynamic failure of fibre-metal laminates under impact loading – experimental observations,” Journal of Reinforced Plastics and Composites, vol. 35, no. 4, pp. 305-319, 2015.

A. Davar, S. M. R. Khalili, and K. M. Fard, “Assessment of different higher order theories for low-velocity impact analysis of fibre-metal laminate cylindrical shells,” Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, vol. 228, no. 3, pp. 160-189, 2013.

P. Jakubczak, M. Drozdziel, P. Podolak, and J. Pernas-Sanchez, “Experimental investigation on the low velocity impact response of fibre foam metal laminates,” Materials, vol. 14, no. 19, p. 5510, 2021.

Q. Ma, and M. Rejab, “The energy-absorbing characteristics of two-dimensional periodic self-reinforced polypropylene (SRPP) sandwich panel,” Science Talks, vol. 6, p. 100170, 2023.

G. Bold, M. Langer, L. Bornert, and T. Speck, “The protective role of bark and bark fibers of the giant sequoia (Sequoiadendron giganteum) during high-energy impacts,” International Journal of Molecular Sciences, vol. 21, p. 3355, 2020.

T. Trzepiecinski, A. Kubit, R. Kudelski, P. Kwolek, and A. Obłój, “Strength properties of aluminium/glass-fiber-reinforced laminate with additional epoxy adhesive film interlayer,” International Journal of Adhesion and Adhesives, vol. 85, pp. 29-36, 2018.

A. Vlot, E. Kroon, and G. La Rocca, “Impact response of fiber metal laminates,” Key Engineering Materials, vol. 141-143, pp. 235-276, 1997.

M. Salvetti, A. Gilioli, C. Sbarufatti, A. Manes, and M. Giglio, “Analytical model of the dynamic behaviour of CFRP plates subjected to low-velocity impacts,” Composites Part B: Engineering, vol. 142, pp. 47-55, 2018.

Downloads

Published

2023-12-28

How to Cite

[1]
M. R. Mat Rejab, M. Rani, M. Ibrahim, and N. Romli, “Mechanical characterization of 3/2 fibre metal laminate materials”, J. Mech. Eng. Sci., pp. 9753–9763, Dec. 2023.