Design and Development of MILD Combustion Burner

Authors

  • M.M. Noor Faculty of Mechanical Engineering, Universiti Malaysia Pahang (UMP), Malaysia
  • Andrew P. Wandel Computational Engineering and Science Research Centre, School of Mechanical and Electrical Engineering, University of Southern Queensland (USQ), Australia
  • Talal Yusaf National Centre for Engineering in Agriculture, USQ, Australia

DOI:

https://doi.org/10.15282/jmes.5.2013.13.0064

Keywords:

Exhaust gas recirculation; computational fluid dynamics; experimental setup; bluff-body MILD burner.

Abstract

This paper discusses the design and development of the Moderate and Intense Low oxygen Dilution (MILD) combustion burner using Computational Fluid Dynamics (CFD) simulations. The CFD commercial package was used to simulate preliminary designs for the burner before the final design was sent to the workshop for fabrication. The burner is required to be a non-premixed and open burner. To capture and use the exhaust gas, the burner was enclosed within a large circular shaped wall with an opening at the top. An external EGR pipe was used to transport the exhaust gas which was mixed with the fresh oxidant. To control the EGR and exhaust flow, butterfly valves were installed at the top opening as a damper to close the exhaust gas flow at a certain ratio for EGR and exhaust out to the atmosphere. High temperature fused silica glass windows were installed to view and capture images of the flame and analyze the flame propagation. The burner simulation shows that MILD combustion was achieved for the oxygen mole fraction of 3-13%. The final design of the burner was fabricated and ready for the experimental validation.

References

Baukal, C. E., Gershtein, V. Y., & Li, X. (2001). Computational fluid dynamics in industrial combustion. Boca Raton, Florida: CRC Press.

Calchetti, G., Nardo, A. D., Mongibello, G., & Mongiello, C. (2007). Mild combustion simulation of coal water slurry. Paper presented at the Italian Section of the Combustion Institute 30th Meeting on Combustion, Ischia, Italy.

Cavaliere, A., & de Joannon, M. (2004). Mild combustion. Progress in Energy and Combustion Science, 30(4), 329-366.

Choi, C. E., & Baek, S. W. (1996). Numerical analysis of a spray combustion with nongray radiation using weighted sum of gray gases model. Combustion Science and Technology, 115(4-6), 297-315.

Chui, E. H., & Raithby, G. D. (1993). Computation of radiant heat transfer on a nonorthogonal mesh using the finite-volume method. Numerical Heat Transfer, Part B: Fundamentals, 23(3), 269-288.

Dally, B. B., Karpetis, A. N., & Barlow, R. S. (2002). Structure of turbulent nonpremixed jet flames in a diluted hot coflow. Proceedings of the Combustion Institute, 29(1), 1147-1154.

Dally, B. B., Riesmeier, E., & Peters, N. (2004). Effect of fuel mixture on moderate and intense low oxygen dilution combustion. Combustion and Flame, 137(4), 418-431.

Davidson, D. L. (2002). The role of computational fluid dynamics in process industries. The Bridge, 32(4), 9-14.

EIA. (2011). Annual energy review Technical report DOE/EIA-0484. Washington DC, United States: Energy Information Administration, US Department of Energy

Ghoniem, A. F. (2011). Needs, resources and climate change: Clean and efficient conversion technologies. Progress in Energy and Combustion Science, 37, 15-51.

Gupta, A. K., Bolz, S., & Hasegawa, T. (1999). Effect of air preheat temperature and oxygen concentration on flame structure and emission. Journal of Energy Resources Technology, 121, 209-216.

Hottel, H. C., & Sarofim, A. F. (1967). Radiative transfer. New York: McGraw Hill.

Katsuki, M., & Hasegawa, T. (1998). The science and technology of combustion in highly preheated air. Paper presented at the Proceedings of Combustion Institute.

Launder, B. E., & Spalding, D. B. (1974). The numerical computation of turbulent flows. Computer Methods in Applied Mechanics and Engineering, 3(2), 269-289.

Li, P. F., Mi, J., Dally, B. B., Craig, R. A., & Wang, P. F. (2011). Premixed moderate or intense low-oxygen dilution (mild) combustion from a single jet burner in a labscale furnace. Energy Fuels, 25, 2782-2793.

Liu, F., Becker, H. A., & Bindar, Y. (1998). A comprehensive study of radiative heat transfer modelling in gas fire furnace using the simple gray gas and the weight sum of gray gas models. International Journal of Heat and Mass Transfer, 41, 3357-3371.

Maczulak, A. (2010). Renewable energy, sources and methods Facts on File. New York.

Mancini, M., Schwoppe, P., Weber, R., & Orsino, S. (2007). On mathematical modelling of flameless combustion. Combustion and Flame, 150(1-2), 54-59.

Mastorakos, E. (2009). Ignition of turbulent non-premixed flames. Progress in Energy and Combustion Science, 35, 57-97.

Merci, B., Naud, B., & Roekaerts, D. (2007). Impact of turbulent flow and mean mixture fraction results on mixing model behaviour in transported scalar pdf simulations of turbulent non-premixed bluff body flames flow. Turbulence and Combustion, 79, 41-53.

Nakamura, T., Smart, J. P., & Van de Kamp, W. L. (1993). Combustion and emissions control. Cardiff, UK: Institute of Energy.

Neophytou, A., Richardson, E. S., & Mastorakos, E. (2012). Spark ignition of turbulent recirculating non-premixed gas and spray flames: A model for predicting ignition probability. Combustion and Flame, 159, 1503-1522.

Noor, M. M., Wandel, A. P., & Yusaf, T. (2012a). A review of mild combustion and open furnace design consideration. International Journal of Automotive and Mechanical Engineering, 6, 730-754.

Noor, M. M., Wandel, A. P., & Yusaf, T. (2012b). The modelling of the effect of air fuel ratio on unburned hydrocarbons for mild combustion. Paper presented at the 2nd Malaysian Postgraduate Conference, Bond University, Gold Coast, Australia.

Noor, M. M., Wandel, A. P., & Yusaf, T. (2012c). A preliminary study of control parameters for open furnace mild combustion using cfd. Paper presented at the 2nd Malaysian Postgraduate Conference, Bond University, Australia.

Noor, M. M., Wandel, A. P., & Yusaf, T. (2013a). The analysis of recirculation zone and ignition position of non-premixed bluff-body for biogas mild combustion. Paper presented at the 2nd International Conference of Mechanical Engineering Research, Gambang, Malaysia.

Noor, M. M., Wandel, A. P., & Yusaf, T. (2013b). Detail guide for cfd on the simulation of biogas combustion in bluff-body mild burner. Paper presented at the 2nd International Conference of Mechanical Engineering Research, Gambang, Malaysia.

Orsino, S., Weber, R., & Bollettini, U. (2001). Numerical simulation of combustion of natural gas with high temperature air. Combustion Science & Technology, 170(1), 1-34.

Parente, A., Galletti, C., & Tognotti, L. (2011). A simplified approach for predicting no formation in mild combustion of ch4/h2 mixtures. Paper presented at the Proceedings of the Combustion Institute.

Peters, N. (2000). Turbulent combustion: Cambridge University Press.

Pope, S. B. (2000). Turbulent flows: Cambridge University Press.

Rafidi, N., & Blasiak, W. (2006). Heat transfer characteristics of hitac heating furnace using regenerative burners. Applied Thermal Engineering, 26, 2027-2034.

Riahi, Z., Mergheni, M. A., Sautet, J. C., & Nasrallah, S. B. (2012). Numerical study of turbulent normal diffusion flame ch4-air stabilized by coaxial burner. Thermal Science, 1, 1-20.

Scharler, R., & Obernberger, I. (2000). Numerical modelling of biomass grate furnace. Paper presented at the European Conference on Industrial Furnaces and Boilers (INFUB), Porto, Portugal.

Shih, T. H., Liou, W. W., Shabbir, A., Yang, Z., & Zhu, J. (1995). A new k−ε eddy viscosity model for high reynolds number turbulent flows-model development and validation. Computers and Fluids, 24(3), 227-238.

Smith, S. T., & Fox, R. O. (2007). A term-by-term direct numerical simulation validation study of the multi environment conditional pdf model for turbulent reacting flows. Physics of Fluids, 19, 85-102.

Szegö, G. G., Dally, B. B., & Christo, F. C. (2011). Investigation of the mixing patterns inside a mild combustion furnace based on cfd modelling. Paper presented at the Proceedings of the Australian Combustion Symposium, University of Newcastle, Australia.

Triantafyllidis, A., Mastorakos, E., & Eggels, R. L. G. M. (2009). Large eddy simulations of forced ignition of a non-premixed bluff-body methane flame with conditional moment closure. Combustion & Flame, 156, 2328-2345.

Tsuji, H., Gupta, A. K., & Hasegawa, T. (2003). High temperature air combustion. Boca Raton, Florida: CRC Press.

Weber, R., Orsino, S., Lallemant, N., & Verlann, A. (2000). Combustion of natural gas with high-temperature air and large quantities of flue gas. Paper presented at the Proceedings of the Combustion Institute.

Weber, R., Smart, J. P., & Kamp, W. V. D. (2005). On the mild combustion of gaseous, liquid, and solid fuels in high temperature preheated air. Paper presented at the Proceedings of the Combustion Institute.

Wünning, J. (1991). Flammenlose oxidation von brennstoff mit hochvorgewärmter luft.

Chem.-Ing.-Tech, 63(12), 1243-1245.

Yusaf, T., Noor, M. M., & Wandel, A. P. (2013). Mild combustion: The future for lean and clean combustion. Paper presented at the 2nd International Conference of Mechanical Engineering Research, Gambang, Malaysia.

Downloads

Published

2013-12-31

How to Cite

[1]
M.M. Noor, Andrew P. Wandel, and Talal Yusaf, “Design and Development of MILD Combustion Burner”, J. Mech. Eng. Sci., vol. 5, no. 1, pp. 662–676, Dec. 2013.

Issue

Section

Article