Improving the performance of a diesel engine by changing injectors characteristics after reduction on the compression ratio

Authors

  • Saeed Chamehsara Science and Research Branch, Islamic Azad University, 1477893855, Tehran, Iran. Phone: +982144865154-8
  • Mohammadreza Karami School of Automotive Engineering, Iran University of Science & Technology, 1311416846, Tehran, Iran

DOI:

https://doi.org/10.15282/jmes.15.2.2021.15.0640

Keywords:

Diesel fuel, CI engine, Injector characteristics, Performance and emission, Compression ratio

Abstract

In order to repair internal combustion engines, sometimes it is necessary to replace the components of these engines with each other. Therefore changes in engine performance are inevitable in these conditions. In the present study, by changing the coneccting rod and the crank of the OM457 turbo diesel-fueled engine with the OM444, it was observed that the performance of the engine decreases. Numerical simulations have been carried out to study the Possible ways to mitigate this reduction. One way to achieve this goal is to change the fuel injector’s characteristics such as, fuel injector’s nozzle hole diameter, number of nozzle holes, and start time of fuel injection. In this study, the impact of these parameters on the performance and emissions of these engines were analyzed. Another scenario is an increase in inlet fuel and air by the same amount. The results indicate that By reducing the diameter of fuel injector holes and hole numbers, the performance of the engine was increased. on the other hand, the NOx emissions were increased while the amount of soot emission decreased. The same results were concluded by retarding the start time of injection. Subsequently, a case study of changing fuel injector parameters for mitigation of decreased performance was performed. These parameters were simultaneously applied, and results were compared. The performance of the engine with improved injector’s characteristics was close to the main OM457. Similar results were obtained by increasing the amount of inlet air and fuel.

Author Biography

Mohammadreza Karami, School of Automotive Engineering, Iran University of Science & Technology, 1311416846, Tehran, Iran

 

 

References

J. B. Heywood, "Internal combustion engine fundamentals," McGraw-Hill, 2nd Edition, 2018.

C.R. Ferguson and A.T. Kirkpatrick, “Internal combustion engines: Applied thermosciences,” Wiley, 3rd Edition, 2015.

A. Haines et. al, “Public health benefits of strategies to reduce greenhouse-gas emissions: Overview and implications for policy makers,” Lancet, vol. 374, no. 9707, pp. 2104-2114, 2009.

S.R. Turns, "An introduction to combustion: Concept and Applications," McGraw-Hill, 1996.

K. Zhang, Q. Xin, Z. Mu, Z. Niu, and Z. Wang, “Numerical simulation of diesel combustion based on n-heptane and toluene,” Propuls. Power Res., vol. 8, no. 2, pp. 121–127, 2019.

R.A. Gilart, “Performance and exhaust gases of a diesel engine using different magnetic treatments of the fuel,” Journal of Mechanical Engineering and Sciences, vol. 14, no. 1, pp. 6285–6294, 2020.

K. Bhaskar, S. S.-J. of M. Engineering, and undefined 2018, “Experimental studies on the performance and emission characteristics of a compression ignition engine fuelled with jatropha oil methyl ester,” Journal of Mechanical Engineering and Sciences, vol. 12, no. 1, pp. 3431-3450, 2018.

A. Heidari-Maleni, T. Mesri Gundoshmian, A. Jahanbakhshi, and B. Ghobadian, “Performance improvement and exhaust emissions reduction in diesel engine through the use of graphene quantum dot (GQD) nanoparticles and ethanol-biodiesel blends,” Fuel, vol. 267, p. 117116, 2020.

R. C. Costa and J. R. Sodré, “Compression ratio effects on an ethanol/gasoline fuelled engine performance,” Appl. Therm. Eng., vol. 31, no. 2–3, pp. 278–283, 2011.

H. Raheman and S. V. Ghadge, “Performance of diesel engine with biodiesel at varying compression ratio and ignition timing,” Fuel, vol. 87, no. 12, pp. 2659–2666, 2008.

C. P. Cooney, Yeliana, J. J. Worm, and J. D. Naber, “Combustion characterization in an internal combustion engine with Ethanol−Gasoline blended fuels varying compression ratios and ignition timing,” Energy & Fuels, vol. 23, no. 5, pp. 2319–2324, 2009.

H. S. Yücesu, T. Topgül, C. Çinar, and M. Okur, “Effect of ethanol–gasoline blends on engine performance and exhaust emissions in different compression ratios,” Appl. Therm. Eng., vol. 26, no. 17–18, pp. 2272–2278, 2006.

S. Shundoh, T. Kakegawa, K. Tsujimura, S. Kobayashi, “The effect of injection parameters and swirl on diesel combustion with high pressure fuel injection,” SAE Technical Paper 910489, 1991.

N. Noguchi, H. Terao, and C. Sakata, “Performance improvement by control of flow rates and diesel injection timing on dual-fuel engine with ethanol,” Bio. Tech., vol. 56, no. 1, pp. 35–39, 1996.

D. T. Montgomery, M. Chan, C. T. Chang, P. V. Farrell, and R. D. Reitz, “Effect of injector nozzle hole size and number on spray characteristics and the performance of a heavy duty D.I. diesel engine,” SAE Technical Paper 9622002, 1996.

Technical Data : OM 457 LA Technical Data, Mercedes-Benz, pp. 1–6, 2009.

K. Richards et al., “CONVERGE v2.3 Manual” Convergent Science, 2016.

K.-J. Wu, R. D. Reitz, and F. V. Bracco, “Measurements of drop size at the spray edge near the nozzle in atomizing liquid jets,” Phys. Fluids, vol. 29, no. 4, p. 941, Sep. 1986.

L. M. Ricart, J. Xin, G. R. Bower, and R. D. Reitz, “In-cylinder measurement and modeling of liquid fuel spray penetration in a heavy-duty diesel engine,” SAE Transactions, vol. 106. SAE International, pp. 1622–1640, 1997.

P. K. Senecal et al., “A new parallel cut-cell cartesian CFD code for rapid grid generation applied to in-cylinder diesel engine simulations,” SAE Technical Paper 2007-01-0159, 2007.

P. J. O’Rourke and A. A. Amsden, “A spray/wall interaction submodel for the KIVA-3 wall film model,” SAE Transactions, vol. 109. SAE International, pp. 281–298, 2000.

D. P. Schmidt and C. J. Rutland, “A new droplet collision algorithm,” J. Comput. Phys., vol. 164, no. 1, pp. 62–80, Oct. 2000.

P. J. O’Rourke and A. A. Amsden, “The tab method for numerical calculation of spray droplet breakup,” in SAE Technical Papers, 1987.

P. K. Senecal et al., “Multi-dimensional modeling of direct-injection diesel spray liquid length and flame lift-off length using CFD and parallel detailed chemistry,” SAE Transactions, vol. 112. SAE International, pp. 1331–1351, 2003.

D. N. Assanis et al., “A fully coupled computational fluid dynamics and multi-zone model with detailed chemical kinetics for the simulation of premixed charge compression ignition engines,” Artic. Int. J. Engine Res., vol. 6, no. 5, pp. 497–512, 2005.

C. P. Fenimore, “Formation of nitric oxide in premixed hydrocarbon flames,” Symp. Combust., vol. 13, no. 1, pp. 373–380, 1971.

H. Hiroyasu and T. Kadota, “Models for combustion and formation of nitric oxide and soot in direct injection diesel engines,” SAE Transactions, vol. 85. SAE International, pp. 513–526, 1976.

J. Song, C. Song, G. Lv, L. Wang, and F. Bin, “Modification to Nagle/Strickland-Constable model with consideration of soot nanostructure effects,” Combust. Theory Model., vol. 16, no. 4, pp. 639–649, 2012.

Z. Han, A. Uludogan, G. J. Hampson, and R. D. Reitz, “Mechanism of soot and NOx emission reduction using multiple-injection in a diesel engine,” SAE Tech. Pap., 1996.

Z. Han and R. D. Reitz, “Turbulence Modeling of Internal Combustion Engines Using RNG κ-ε Models,” Combust. Sci. Technol., vol. 106, no. 4–6, pp. 267–295, Jan. 1995.

A. S. Krishna, J. M. Mallikarjuna, K. Davinder, and Y. Ramachandra Babu, “In-cylinder flow analysis in a two-stroke engine - A comparison of different turbulence models using CFD,” in SAE Technical Papers, 2013, vol. 2.

M. Karami and A. Kakaee, “Comparison of different turbulence models in a high pressure fuel jet,” Int. J. Automot. Eng., vol. 9, no. 2, pp. 2949–2957, 2019.

D. Afshari, A. Afrabandpey, and R. Aghamohammadi, “Deploying variable valve timing system in ’OM457’ diesel engine to reduce specific fuel consumption and its impact on emissions,” 2nd Conference on Modern Achievements on Mechanic & Related Science, 2016.

Operating Instruction, OM 457 LA BlueTec ® / OM 457 LA OM 460 LA BlueTec ® / OM 460 LA, Mercedes-Benz.

A. C. T. Malaquias, N. A. D. Netto, R. B. R. da Costa, A. F. Teixeira, S. A. P. Costa, and J. G. C. Baêta, “An evaluation of combustion aspects with different compression ratios, fuel types and injection systems in a single-cylinder research engine,” J. Brazilian Soc. Mech. Sci. Eng., vol. 42, no. 10, 2020.

S. Lahane, K.A. Subramanian, “Impact of nozzle holes configuration on fuel spray, wall impingement and NOx emission of a diesel engine for biodiesel–diesel blend (B20),” Appl. Therm. Eng., vol. 64, no. 1-2, pp. 307-314, 2014.

D. T. Montgomery, M. Chan, C. T. Chang, P. V Farrell, and R. D. Reitz, “Effect of injector nozzle hole size and number on spray characteristics and the performance of a heavy duty D.I. diesel engine,” SAE Technical Paper 962002, 1996.

M. Pontoppidan, F. Ausiello, G. Bella, and A. Demaio, “Study of the impact of variations in the diesel-nozzle geometry parameters on the layout of multiple injection strategy,” in SAE Technical Papers, 2002.

S. Moon, Y. Gao, S. Park, J. Wang, N. Kurimoto, and Y. Nishijima, “Effect of the number and position of nozzle holes on in- and near-nozzle dynamic characteristics of diesel injection,” Fuel, vol. 150, pp. 112–122, Jun. 2015.

B. S. Kim, W. H. Yoon, S. H. Ryu, and J. S. Ha, “Effect of the injector nozzle hole diameter and number on the spray characteristics and the combustion performance in medium-speed diesel marine engines,” in SAE Technical Papers, 2005.

H. Hiroyasu and T. Kadota, “Fuel droplet size distribution in diesel combustion chamber.,” Bulletin of JSME, vol. 19, no. 135, pp. 1064–1072, 1976.

M. Jia, M. Xie, T. Wang, and Z. Peng, “The effect of injection timing and intake valve close timing on performance and emissions of diesel PCCI engine with a full engine cycle CFD simulation,” Appl. Energy, vol. 88, no. 9, pp. 2967–2975, 2011.

A. Mohammadian, H. Chehrmonavari, A. Kakaee, and A. Paykani, “Effect of injection strategies on a single-fuel RCCI combustion fueled with isobutanol/isobutanol + DTBP blends,” Fuel, vol. 278, p. 118219, 2020.

Downloads

Published

2021-06-10

How to Cite

[1]
S. Chamehsara and M. Karami, “Improving the performance of a diesel engine by changing injectors characteristics after reduction on the compression ratio”, J. Mech. Eng. Sci., vol. 15, no. 2, pp. 8153–8168, Jun. 2021.

Issue

Section

Article