Remanufacturing Process and Its Challenges

Authors

  • M. Andrew-Munot Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak, Malaysia
  • R.N. Ibrahim Faculty of Engineering, Monash University, Australia, Building 31, Monash University, Victoria 3800, Australia

DOI:

https://doi.org/10.15282/jmes.4.2013.13.0046

Keywords:

Used products; remanufacturing; unique characteristics.

Abstract

Recently, the remanufacture of used products has become an important production activity for many companies. This is motivated primarily by strict environmental regulations, increasing customers' awareness of environmental issues, and economic benefits. Remanufacturing is an industrial process that involves four key processes: inspection/grading, disassembly, component reprocessing, and reassembly/testing. It is established that the presence and interactions of several unique characteristics within the remanufacturing systems implicate subsequent key processes. These unique characteristics present challenges to production planning and control activity in any remanufacturing system. Consequently, it is imperative that these characteristics are properly considered in any production planning and control activity.

References

Aras, N., Boyaci, T., & Verter, V. (2004). The effect of categorizing returned products in remanufacturing. IIE Transactions, 36(4), 319-331.

Aras, N., Verter, V., & Boyaci, T. (2006). Coordination and priority decisions in hybrid manufacturing/remanufacturing systems. Production and Operations Management, 15(4), 528-543.

Ayres, R., Ferrer, G., & van Leynseele, T. (1997). Eco-efficiency, asset recovery and remanufacturing. European Management Journal, 15(5), 557-574.

Dowlatshahi, S. (2000). Developing a theory of reverse logistics. Interfaces, 30, 143-155.

European Parliament and The Council (2000) Directive 2000/53/EC - the “ELV” of 18 September 2000 on end-of life vehicles. Retrieved from http://ec.europa.eu /environment/ waste/elv_index.htm.

European Parliament and The Council (2003) Directive 2002/96/ EC of 27 January 2003 on waste electrical and electronic equipment (WEEE). Retrieved from http://www.environ.ie/en/Legislation/Environment/Waste/WEEE/FileDownLoad,613,en.pdf.

Ferrer, G. (1997). The economics of tire remanufacturing. Resources, Conservation and Recycling, 19(4), 221-255.

Ferrer, G. (2001). On the widget remanufacturing operation. European Journal of Operational Research, 135(2), 373-393.

Ferrer, G., (2003). Yield information and supplier responsiveness in remanufacturing operations. European Journal of Operational Research, 149(3), 540-556.

Ferrer, G., & Swaminathan, J. M. (2009). Managing new and differentiated remanufactured products. European Journal of Operational Research, 2, 370-379.

Ferrer, G., & Whybark, D. C. (2000). From Garbage to Goods: Successful Remanufacturing Systems and Skills. Business Horizons, November-December, 55-64.

Fleischmann, M., Bloemhof-Ruwaard, J. M., Dekker, R., van der Laan, E., van Nunen, Jo. A. E. E., & van Wassenhove, L. N. (1997). Quantitative models for reverse logistics: A review. European Journal of Operational Research, 103(1), 1-17.

Franke, C., Kernbaum, S., & Seliger, G. (2006). Remanufacturing of flat screen monitors. in Innovation in Life Cycle Engineering and Sustainable Development, edited by Brissaud, D., Tichkiewitch, S. and Zwolinski, P. (Springer, Netherland, 2006), 139-152.

Fuji Xerox, Australia. (2007). Information extracted from FujiXerox, Retrieved from http://www.fujixerox.com.au/about/eco_manufacturing.jsp.

Georgiadis, P., & Besiou, M. (2010). Environmental and economic sustainability of WEEE closed-loop supply chains with recycling: a system dynamics analysis. International Journal of Advanced Manufacturing Technology, 47, 475-493.

Giuntini, R., & Gaudette, K. (2003). Remanufacturing: The next great opportunity for boosting US productivity. Business Horizons, November-December, 41-48.

Guide Jr., V.D.R., Jayaraman, V., & Srivastava, R. (1999). The effect of lead time variation on the performance of disassembly release mechanisms. Computers & Industrial Engineering, 36(4), 759-779.

Guide Jr., V. D. R. (2000). Production planning and control for remanufacturing: industry practice and research needs. Journal of Operations Management, 18(4), 467-483.

Guide Jr., V. D. R., & Srivastava, R. (1997). Buffering from material recovery uncertainty in a recoverable manufacturing environment. The Journal of the Operational Research Society, 48(5), 519-529.

Guide Jr., V. D. R., & van Wassenhove, L. N. (2001). Managing product returns for remanufacturing. Production and Operations Management, 10(2), 142-155.

Guide Jr., V. D. R., Teunter, R. H., & van Wassenhove, L. N. (2003a). Matching demand and supply to maximize profits from remanufacturing. Manufacturing & Service Operations Management, 5(4), 303-316.

Guide Jr., V. D. R., Jayaraman, V., & Linton, J. D. (2003b). Building contingency planning for closed-loop supply chains with product recovery. Journal of Operations Management, 21(3), 259-279.

Guide Jr., V. D. R., Srivastava, R., & Kraus, M. E. (1997a). Product structure complexity and scheduling of operations in recoverable manufacturing. International Journal of Production Research, 35(11), 3179-3199.

Guide Jr., V. D. R., Srivastava, R., & Spencer, M. S. (1997b). An evaluation of capacity planning techniques in a remanufacturing environment. International Journal of Production Research, 35(1), 67-82.

Guide Jr., V. D. R., Srivastava, R., & Kraus, M. E. (1998). Proactive expediting policies for recoverable manufacturing. The Journal of the Operational Research Society, 49(5), 479-491.

Gungor, A., & Gupta, S. M. (1999). Issues in environmentally conscious manufacturing and product recovery: a survey. Computers and Industrial Engineering, 36(4). 811-853.

Hauser, W., & Lund, R. T. (2003). Remanufacturing: An American resource. Teaching materials on remanufacturing. Retrieved from http://www.bu.edu/reman/ RemanSlides.pdf.

Japanese Home Appliance Law. (2001). http://www.meti.go.jp/policy/recycle/main/ english /law/ home.html

Jayaraman, V. (2006). Production planning for closed-loop supply chains with product recovery and reuse: an analytical approach. International Journal of Production Research, 44(5), 981-998.

Lebreton, B. &Tuma, A. (2006). A quantitative approach to assessing the profitability of car and truck tire remanufacturing. International Journal of Production Economics, 104(2), 639-652.

Lund, R. T. (1984a). Remanufacturing. Technology Review, 18(8), 87.

Lund, R. T. (1984b). Remanufacturing: The experience of the United States and implications for developing countries. World Bank Technical Paper, No. 31.

Maslennikova, I., & Foley, D. (2000). Xerox's approach to sustainability. Interfaces, 30(3), 226-233.

McGovern, S. M., Surendra, M., & Gupta, S. M. (2004). Demanufacturing strategy based upon metaheuristics. http://www.iienet.org/uploadedFiles/IIE/ Technical_Resources/ Archives/ 121.pdf

Rogers, D. S., & Tibben-Lembke, R. S. (1999). Going Backwards:Reverse logistics trends and practices. Pittsburgh, PA: Reverse Logistics Executive Council.

Rudi, N., Pyke, D. F., & Sporsheim, P. O. (2000). Product recovery at the Norwegian National Insurance Administration. Interfaces, 30(3), 166-179.

Schulz, T., & Ferretti, I. (2011). On the alignment of lot sizing decisions in a remanufacturing system in the presence of random yield. Journal of Remanufacturing, 1, 3.

Seitz, M. A. (2007). A critical assessment of motives for product recovery: the case of engine remanufacturing. Journal of Cleaner Production, 15(11-12), 1147-1157.

Souza, G. C. & Ketzenberg, M. E. (2002). Two-stage make-to-order remanufacturing with service-level constraints. International Journal of Production Research, 40(2), 477-493.

Srivastava, R. (2004). Reusing single use devices in hospitals: A case study, in environmentally conscious manufacturing III. Edited by G. Surendra M., Proceedings of SPIE Vol. 5264 (SPIE, Bellingham, WA, 2004), 1-5.

Steinhilper, R. 1998. Remanufacturing: The ultimate form of recycling. Stuttgart: Fraunhofer IRB Verlag, D-70569.

Zussman, E., & Seliger, G. (1999). Product remanufacturing. In Shimon Y. Nof (ed), Handbook of Industrial Robotics (2nd), New York, Wiley & Sons.

Downloads

Published

2013-06-30

How to Cite

[1]
M. Andrew-Munot and R.N. Ibrahim, “Remanufacturing Process and Its Challenges”, J. Mech. Eng. Sci., vol. 4, no. 1, pp. 488–495, Jun. 2013.

Issue

Section

Review