EFFECT OF DIE AND PUNCH RADIUS ON SPRINGBACK OF STAINLESS STEEL SHEET METAL IN THE AIR V-DIE BENDING PROCESS

Authors

  • M.S. Buang Faculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor
  • S.A. Abdullah CADEM Center, Faculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor
  • J. Saedon Faculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor

DOI:

https://doi.org/10.15282/jmes.8.2015.7.0129

Keywords:

Stainless steel sheet metal; springback; die and punch radii; air V bending; design of experiment.

Abstract

This paper focuses on the effect of the die and punch radii on the springback in the air V-die free bending process of stainless steel sheet metal. The experiment was performed on sheet metal using various die and punch radius values while their springback behavior was observed. The design of experiment approach was used in these experiments using the full factorial and analysis of variance methods to identify whether or not the die and punch radii are significant input parameters in predicting springback. From the statistical analysis, it shows that the die and punch radius parameters are significant factors contributing to the springback effect in the V-die bending of stainless steel sheet metal at the significance level of 0.05 because their p value is less than 0.05. The results from the experiments showed that springback is affected by the die and punch radius values in the air V-bending experiments. From this analysis, it can be concluded that the springback values can be decreased by decreasing the values of the die and punch radii. In the air V-die bending process, the punch radius is the most important factor to be considered. The experimental method agreed well with the design of experiment results.

References

Dilip Kumar K, Appukuttan KK, Neelakantha VL, Naik PS. Experimental determination of spring back and thinning effect of aluminum sheet metal during L-bending operation. Materials & Design. 2014;56:613-9.

Vasudevan D, Srinivasan R, Padmanabhan P. Effect of process parameters on springback behaviour during air bending of electrogalvanised steel sheet. Journal of Zhejiang University Science A. 2011;12:183-9.

Osman MA, Shazly M, El-Mokaddem A. Springback prediction in V-die bending: modelling and experimentation. Journal of Achievements in Materials and Manufacturing Engineering. 2010;38:8.

Shah JR, Sharma SK, Patel BC. Investigating Springback effect in U-Die Bending Process by varying different Parameters. Nirma University International Conference on Engineering. Institute of Technology, Nirma University, Ahmedabad. 2011;1-6.

Wang J, Verma S, Alexander R, Gau J-T. Springback control of sheet metal air bending process. Journal of Manufacturing Processes. 2008;10:21-7.

Asgari SA, Pereira M, Rolfe BF, Dingle M, Hodgson PD. Statistical analysis of finite element modeling in sheet metal forming and springback analysis. Journal of Materials Processing Technology. 2008;203:129-36.

Thipprakmas S, Phanitwong W. Process parameter design of spring-back and spring-go in V-bending process using Taguchi technique. Materials & Design. 2011;32:4430-6.

Srinivasan R, Vasudevan D, Padmanabhan P. Prediction of bend force and bend angle in air bending of electrogalvanized steel using response surface methodology. Journal of Mechanical Science and Technology. 2013;27:2093-105.

ASTM. A240/A240M − 14,. Annual Book of ASTM Standards. American Society for Testing and Materials, West Conshohocken, Pennsylvania.

Bong HJ, Barlat F, Ahn DC, Kim H-Y, Lee M-G. Formability of austenitic and ferritic stainless steels at warm forming temperature. International Journal of Mechanical Sciences. 2013;75:94-109.

ASTM. A370 − 12a,. Annual Book of ASTM Standards. American Society for Testing and Materials, West Conshohocken, Pennsylvania.

Duwig C, Stankovic D, Fuchs L, Li G, Gutmark E. Experimental and numerical study of flameless combustion in a model gas turbine combustor. Combustion Science and Technology. 2007;180:279-95.

Inamdar M, Date P, Narasimhan K, Maiti S, Singh U. Development of an artificial neural network to predict springback in air vee bending. The International Journal of Advanced Manufacturing Technology. 2000;16:376-81.

Tripathi R, Dogra A, Srivastava A, Awana V, Kotnala R, Bhalla G, et al. Influence of sintering temperature and oxygen annealing on transport properties of La0. 67Ca0. 33MnO3. Journal of Physics D: Applied Physics. 2009;42:025003.

Kazan R, Fırat M, Tiryaki AE. Prediction of springback in wipe-bending process of sheet metal using neural network. Materials & Design. 2009;30:418-23.

Garcia-Romeu ML, Ciurana J, Ferrer I. Springback determination of sheet metals in an air bending process based on an experimental work. Journal of Materials Processing Technology. 2007;191:174-7.

Bakhshi-Jooybari M, Rahmani B, Daeezadeh V, Gorji A. The study of spring-back of CK67 steel sheet in V-die and U-die bending processes. Materials & Design. 2009;30:2410-9.

Farsi MA, Arezoo B. Bending Force and Spring-Back in V-Die-Bending of Perforated Sheet-Metal Components. Journal of the Brazilian Society of Mechanical Sciences and Engineering. 2011;XXXIII:45-51.

Ponnusami V, Krithika V, Madhuram R, Srivastava SN. Biosorption of reactive dye using acid-treated rice husk: Factorial design analysis. Journal of Hazardous Materials. 2007;142:397-403.

Downloads

Published

2015-06-30

How to Cite

[1]
M.S. Buang, S.A. Abdullah, and J. Saedon, “EFFECT OF DIE AND PUNCH RADIUS ON SPRINGBACK OF STAINLESS STEEL SHEET METAL IN THE AIR V-DIE BENDING PROCESS”, J. Mech. Eng. Sci., vol. 8, pp. 1322–1331, Jun. 2015.

Issue

Section

Article

Similar Articles

<< < 1 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.