Gear fault monitoring based on unsupervised feature dimensional reduction and optimized LSSVM-BSOA machine learning model

Authors

  • V.H. Nguyen Faculty of Mechanical Engineering, Hanoi University of Industry, 100000 Hanoi, Vietnam
  • V.T. Pham Faculty of Mechanical Engineering, Hanoi University of Industry, 100000 Hanoi, Vietnam

DOI:

https://doi.org/10.15282/jmes.16.1.2022.01.0684

Keywords:

Gear fault monitoring, Feature dimensional reduction, Auto-encoder, LSSVM-BSOA classification model

Abstract

In the trend of Industry 4.0 development, the big data of system operation is significant for analyzing, predicting, or identifying any possible problem. This study proposes a new diagnosis technique for identifying the vibration signal, which combines the feature dimensional reduction method and optimized classifier. Firstly, an auto-encoder feature dimensional reduction (AE-FDR) method is constructed with the bottleneck hidden layer to extract the low-dimensional feature. Secondly, a supervised classifier is formed to carry out fine-turning and classification. The least square-support vector machine (LSSVM) classifier is used as basic with an optimized parameter exploited by the backtracking search optimisation algorithm (BSOA). This LSSVM-BSOA is used to identify the gear fault based on the original vibration data. The proposed AE-FDR-LSSVM-BSOA diagnosis technique shows good ability for identifying the gear fault. A helical gear is experimented with three fault status for evaluate this method. The diagnosis result achieves a high accuracy of 93.3%.

References

Z. Chen, S. Deng, X. Chen, C. Li, R.-V. Sanchez, and H. Qin, "Deep neural networks-based rolling bearing fault diagnosis," Microelectronics Reliability, vol. 75, pp. 327-333, 2017.

A. M. Martinez and A. C. Kak, "PCA versus LDA," IEEE Transactions on Pattern Analysis and Machine Intelligence, vol. 23, pp. 228-233, 2001.

A. Prieto-Moreno, O. Llanes-Santiago, and E. García-Moreno, "Principal components selection for dimensionality reduction using discriminant information applied to fault diagnosis," Journal of Process Control, vol. 33, pp. 14-24, 2015.

V. H. Nguyen, J. S. Cheng, and V. T. Thai, "An integrated generalized discriminant analysis method and chemical reaction support vector machine model (GDA-CRSVM) for bearing fault diagnosis," Advances in Production Engineering & Management, vol. 12, pp. 321-336, 2017.

L. Zhang, Q. Zhang, L. Zhang, D. Tao, X. Huang, and B. Du, "Ensemble manifold regularized sparse low-rank approximation for multiview feature embedding," Pattern Recognition, vol. 48, pp. 3102-3112, 2015.

B. Yao, P. Zhen, L. Wu, and Y. Guan, "Rolling element bearing fault diagnosis using improved manifold learning," IEEE Access, vol. 5, pp. 6027-6035, 2017.

M. Zhao, B. Tang, and Q. Tan, "Bearing remaining useful life estimation based on time–frequency representation and supervised dimensionality reduction," Measurement, vol. 86, pp. 41-55, 2016.

Y. Bengio, "Learning Deep Architectures for AI," Foundations and Trends® in Machine Learning," vol. 2, pp. 1-127, 2009.

P. Hou, C. Wen, and D. Dong, "Rolling bearing fault diagnose based on stacked sparse auto encoder," in 2017 36th Chinese Control Conference (CCC), 2017, pp. 7027-7032.

V. H. Nguyen, J. S. Cheng, Y. Yu, and V. T. Thai, "An architecture of deep learning network based on ensemble empirical mode decomposition in precise identification of bearing vibration signal," Journal of Mechanical Science and Technology, vol. 33, pp. 41-50, 2019.

V. Nguyen, T. D. Hoang, V. Thai, and X. Nguyen, "Big vibration data diagnosis of bearing fault base on feature representation of autoencoder and optimal LSSVM-CRO classifier model," in 2019 International Conference on System Science and Engineering (ICSSE), 2019, pp. 557-563.

D. Dou and S. Zhou, "Comparison of four direct classification methods for intelligent fault diagnosis of rotating machinery," Applied Soft Computing, vol. 46, pp. 459-468, 2016.

P. K. Kankar, S. C. Sharma, and S. P. Harsha, "Fault diagnosis of ball bearings using machine learning methods," Expert Systems with Applications, vol. 38, pp. 1876-1886, 2011.

J. P. Patel and S. H. Upadhyay, "Comparison between artificial neural network and support vector method for a fault diagnostics in rolling element bearings," Procedia Engineering, vol. 144, pp. 390-397, 2016.

Y. Yu, YuDejie, and C. Junsheng, "A roller bearing fault diagnosis method based on EMD energy entropy and ANN," Journal of Sound and Vibration, vol. 294, pp. 269-277, 2006.

J. Ben Ali, N. Fnaiech, L. Saidi, B. Chebel-Morello, and F. Fnaiech, "Application of empirical mode decomposition and artificial neural network for automatic bearing fault diagnosis based on vibration signals," Applied Acoustics, vol. 89, pp. 16-27, 2015.

J. A. K. Suykens and J. Vandewalle, "Least squares support vector machine classifiers," Neural Processing Letters, vol. 9, pp. 293-300, June 01 1999.

X. Liu, L. Bo, and H. Luo, "Bearing faults diagnostics based on hybrid LS-SVM and EMD method," Measurement, vol. 59, pp. 145-166, 2015.

Y. Zhang, Y. Qin, Z.-y. Xing, L.-m. Jia, and X.-q. Cheng, "Roller bearing safety region estimation and state identification based on LMD–PCA–LSSVM," Measurement, vol. 46, pp. 1315-1324, 2013.

Z. Yunlong and Z. Peng, "Vibration fault diagnosis method of centrifugal pump based on EMD complexity feature and least square support vector machine," Energy Procedia, vol. 17, pp. 939-945, 2012.

Z. Su, B. Tang, Z. Liu, and Y. Qin, "Multi-fault diagnosis for rotating machinery based on orthogonal supervised linear local tangent space alignment and least square support vector machine," Neurocomputing, vol. 157, pp. 208-222, 2015.

V. Nguyen, T. Hoang, V. Thai, Q. Nguyen, and X. Nguyen, "Identification of gear fault signal based on adaptive EMD feature extraction and optimal GA-LSSVM classification model," Cham, 2020, pp. 406-418.

P. Civicioglu, "Backtracking search optimization algorithm for numerical optimization problems," Applied Mathematics and computation, vol. 219, pp. 8121-8144, 2013.

B. A. Hassan and T. A. Rashid, "Operational framework for recent advances in backtracking search optimisation algorithm: A systematic review and performance evaluation," Applied Mathematics and Computation, p. 124919, 2019.

A. O. de Sá, N. Nedjah, and L. de Macedo Mourelle, "Genetic and backtracking search optimization algorithms applied to localization problems," in Computational Science and Its Applications – ICCSA 2014, Cham, 2014, pp. 738-746.

S. Wang, X. Da, M. Li, and T. Han, "Adaptive backtracking search optimization algorithm with pattern search for numerical optimization," Journal of Systems Engineering and Electronics, vol. 27, pp. 395-406, 2016.

F. Zou, D. Chen, S. Li, R. Lu, and M. Lin, "Community detection in complex networks: Multi-objective discrete backtracking search optimization algorithm with decomposition," Applied Soft Computing, vol. 53, pp. 285-295, 2017.

V. Thai, J. Cheng, V. Nguyen, and P. Daothi, "Optimizing SVM’s parameters based on backtracking search optimization algorithm for gear fault diagnosis," Journal of Vibroengineering, vol. 21, pp. 66-81, 2019.

Z. Wang, Y.-R. Zeng, S. Wang, and L. Wang, "Optimizing echo state network with backtracking search optimization algorithm for time series forecasting," Engineering Applications of Artificial Intelligence, vol. 81, pp. 117-132, 2019.

Downloads

Published

2022-03-23

How to Cite

[1]
V. Nguyen and V.T. Pham, “Gear fault monitoring based on unsupervised feature dimensional reduction and optimized LSSVM-BSOA machine learning model”, J. Mech. Eng. Sci., vol. 16, no. 1, pp. 8653–8661, Mar. 2022.