On the preparation of EPDM-g-MAH compatibilizer via melt-blending method

Authors

  • J. A. Razak Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia, Phone: +60126087651; Fax: +6062701047
  • N. Mohamad Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia, Phone: +60126087651; Fax: +6062701047
  • M. A. Mahamood Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia, Phone: +60126087651; Fax: +6062701047
  • R. Jaafar Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia, Phone: +60126087651; Fax: +6062701047
  • I. S. Othman Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia, Phone: +60126087651; Fax: +6062701047
  • M. M. Ismail Fakulti Kejuruteraan Elektronik & Kejuruteraan Komputer, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia,
  • L. K. Tee Fakulti Teknologi Kejuruteraan Mekanikal & Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia,
  • R. Junid Faculty of Mechanical Engineering, Universiti Malaysia Pahang, 26600, Pekan, Pahang, Malaysia
  • Z. Mustafa Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia,

DOI:

https://doi.org/10.15282/jmes.13.3.2019.14.0440

Keywords:

EPDM-g-MAH grafting, RSM, DOE, standard calibration, reaction mechanism, ANOVA, IR quantitative analysis

Abstract

This paper presents an experimental investigation to determine the optimum composition of maleic anhydride (MAH) and dicumyl peroxide (DCP) as initiator for ethylene-propylene-diene-monomer grafted MAH (EPDM-g-MAH) compatibilizer preparation, using response surface methodology (RSM) approach. EPDM-g-MAH was prepared in the laboratory scale by melt blending method using an internal mixer. For this study, the effects of MAH (2.50 – 7.50 wt.%) and DCP (0.10 – 0.30 wt.%) towards grafting efficiency was determined. Two level full factorial design of experiment (DOE) is applied to establish the relationship between these two independent factors of raw materials. Analysis of variance (ANOVA) and the optimization menu were utilized to decide the raw materials formulation with maximum grafting efficiency. Quantitative analysis based on infra-red (IR) spectral intensity supported by 1H-NMR spectral are used to propose for EPDM-g-MAH grafting mechanism. Standard calibration curve for quantity ratio plot was exponential with R2 = 89.19%. It was found that an optimum about 8.52% of MAF grafting efficiency has been yielded with DCP factor has contributed larger effect at 67.45% of contribution effect. Anhydride stretching of grafted C=O as confirmed by FTIR peak at 1713 cm-1 and 1770 – 1792 cm-1 has responsible for MAH grafting into EPDM rubber. Based on FTIR, 1H-NMR and 2D-COSY spectral analysis, reaction mechanism for EPDM-g-MAH grafting was successfully proposed with two possible termination steps.

References

Alipour A, Naderi G, Ghoreishy MH. Effect of nanoclay content and matrix composition on properties and stress-strain behavior of NR/EPDM nanocomposites. Journal of Applied Polymer Science. 2013;127(2):1275–1284.

Ismail H, Mathialagan M. Comparative study on the effect of partial replacement of silica or calcium carbonate by bentonite on the properties of EPDM composites. Polymer Testing. 2012;31(2):199–208.

Sadayuki N, Tatsuo S. Development of EPDM grades with good processability characteristics – specialized polymer design for anti-vibration rubber –. R&D Report, “Sumitomo Kagaku,”. 2007;1.

Mitra S, Ghanbari-Siahkali A, Kingshott P, Rehmeier HK, Abildgaard H, Almdal K. Chemical degradation of crosslinked ethylene-propylene-diene rubber in an acidic environment. Part I. Effect on accelerated sulphur crosslinks. Polymer Degradation and Stability. 2006;91:69-80.

Arayapranee W, Rempel GL. Properties of NR/EPDM blends with or without methyl methacrylate-butadiene-styrene (MBS) as a compatibilizer. International Journal of Materials & Structural Reliability. 2007;5(1):1–12.

Pasbakhsh P, Ismail H, Fauzi MNA, Bakar AA. Influence of maleic anhydride grafted ethylene propylene diene monomer (MAH-g-EPDM) on the properties of EPDM nanocomposites reinforced by halloysite nanotubes. Polymer Testing. 2009;28(5):548–559.

Sae-oui P, Sirisinha C, Thepsuwan U, Thapthong P. Influence of accelerator type on properties of NR/EPDM blends. Polymer Testing. 2007;26(8):1062–1067.

Zhang H, Datta RN, Talma AG, Noordermeer JWM. Maleic-anhydride grafted EPM as compatibilising agent in NR/BR/EPDM blends. European Polymer Journal. 2010;46(4):754–766.

Phua YJ, Chow WS, Mohd Ishak ZA. Reactive processing of maleic anhydride-grafted poly(butylene succinate) and the compatibilizing effect on poly(butylene succinate) nanocomposites. Express Polymer Letters. 2013;7(4):340–354.

Mangaraj D. Elastomer Blends. Rubber Chemistry and Technology. 2002; 75(3):365–427.

El-Sabbagh SH. Compatibility study of natural rubber and ethylene-propylene diene rubber blends. Polymer Testing. 2003;22(1):93–100.

Grigoryeva OP, Karger-Kocsis J. Melt grafting of maleic anhydride onto an ethylene–propylene–diene terpolymer (EPDM). European Polymer Journal. 2000;36(7):1419–1429.

Matarredona O, Rhoads H, Li Z, Harwell JH, Balzano L, Resasco DE. Dispersion of single-walled carbon nanotubes in aqueous solutions of the anionic surfactant NaDDBS. The Journal of Physical Chemistry B. 2003;107(48):13357–13367.

Nakason C, Kaesaman A, Samoh Z, Homsin S, Kiatkamjornwong S. Rheological properties of maleated natural rubber and natural rubber blends. Polymer Testing. 2002;21(4):449–455.

Razak JA, Ahmad SH, Ratnam CT, Mahamood MA, Yaakub J, Mohamad N. Effects of EPDM-g-MAH compatibilizer and internal mixer processing parameters on the properties of NR/EPDM blends: An analysis using response surface methodology. Journal of Applied Polymers Science. 2015; 132:42199.

Bellamy MK. Using FTIR-ATR spectroscopy to teach the internal standard method. Journal of Chemical Education. 2010;87(12):1399–1401.

Vicente AI, Pereira SG, Nunes TG, Ribeiro MR. 1H-NMR study of maleic anhydride modified ethylene-diene copolymers. Journal of Polymer Research. 2011;18(4):527–532.

Razak JA, Mohamad N, Ab Maulod HE, Lau KT, Munawar RF, Abd Manaf ME, Ismail S, Mahamood MA. Characterization on thermal and mechanical properties of non-covalent polyethyleneimines wrapped on graphene nanoplatelets within NR/EPDM rubber blend nanocomposites. Journal of Advanced Manufacturing Technology. Special Issue (TMAC) Symposium. 2017:85–100.

Liew PJ, Shaaroni A, Razak JA, Kasim MS, Sulaiman MA. Optimization of cutting condition in the turning of AISI D2 steel by using carbon nanofiber nanofluid. International Journal of Applied Engineering Research. 2017;12(10):2243–2252.

Ashikur RKM, Rahman MM, Kadirgama K, Maleque MA, Ishak M. Prediction of surface roughness of Ti-6Al-4V in electrical discharge machining: A regression model. Journal of Mechanical Engineering and Sciences. 2011;1:16-24.

Kaharuddin KE, Salehuddin F, Zain ASM, Abd Aziz MNI. Optimization of process parameter variations on leakage current in SOI vertical double gate MOSFET device. Journal of Mechanical Engineering and Sciences. 2016;1:1895–1907.

Hanief M, Wani MF. Artificial neural network and regression-based models for prediction of surface roughness during turning of red brass (C23000). Journal of Mechanical Engineering and Sciences. 2016;1:1835–1845.

Salehi S, Noaparast M, Shafaei SZ. Response surface methodology (RSM) for optimization of chalcopyrite concentrate leaching with silver-coated pyrite. Physicochemical Problems of Mineral Processing. 2016;52(2):1023–1035.

Jamaluddin H, Ghani JA, Deros BM, Ab Rahman MN, Ramli R. Quality improvement using Taguchi method in shot blasting process. Journal of Mechanical Engineering and Sciences. 2016;2:2200–2213.

Darestani NG, Tikka A, Fatehi P. Sulfonated lignin-g-styrene polymer: production and characterization. Polymers. 2018;10(198):1-17.

Liu Z, Xu D, Xu L, Kong F, Wang S, Yang G. Preparation and characterization of softwood kraft lignin copolymers as a paper strength additive. Polymers. 2018;10(743):1–12.

Zhou L, He H, Li MC, Huang S, Mei C, Wu Q. Grafting polycaprolactone diol onto cellulose nanocrystal via click chemistry: enhancing thermal stability and hydrophobic property. Carbohydrate Polymers. 2018.

El-Hoshoudy AN, Desouky SM, Attia AM, Gomaa S. Synthesis and evaluation of xanthan-g-poly(acrylamide) co-polymer for enhanced oil recovery applications. Petroleum & Petrochemical Engineering Journal. 2018;2(3):1-8.

Ku SG, Kim YC. Effect of grafting degree of maleic anhydride on the physical properties of expandable HDPE/KF. Annual International Conference on Chemical Processes, Ecology & Environmental Engineering (ICCPEE’16) April 28-29, 2016, Pattaya, Thailand.

Koshy TM, Gowda DV, Tom S, Karunakar G, Srivastava A, Moin A. Polymer Grafting – An Overview. American Journal of Pharmtech Research. 2016;6(2):1-13.

Adeniyi AT, Adekanmi DG. Characterization of native and graft copolymerized albizia gums and their application as a flocculant. Journal of Polymers. 2017; 3125385:1-9.

Paoprasert P, Boonthong W, Kookarinrat C, Chantarasiri N. Preparation of stable polymeric grafted layers on poly(ethylene terephthalate) by thermal annealing. ScienceAsia. 2014;40(2014):224-231.

Ahmad Zaki F, Abdullah I. Graft copolymerization of acrylonitrile onto torch ginger cellulose. Sains Malaysiana. 2015;44(6):853-859.

Pandey VS, Shukla BK, Yadav M. Graft copolymer (guar gum-g-poly 2-acrylamidoglycolic acid): synthesis, swelling and flocculation behaviours. 2017;2(2):10-15.

Downloads

Published

2019-09-27

How to Cite

[1]
J. A. Razak, “On the preparation of EPDM-g-MAH compatibilizer via melt-blending method”, J. Mech. Eng. Sci., vol. 13, no. 3, pp. 5424–5440, Sep. 2019.

Similar Articles

<< < 29 30 31 32 33 34 35 36 37 38 > >> 

You may also start an advanced similarity search for this article.