Economic potential assessment of rare earth extraction sequence based on rule-based framework

Authors

  • M. Y. M. Yunus Rare Earth Research Centre, Universiti Malaysia Pahang, 26300 Gambang, Pahang, Malaysia
  • N. A. Ismail Rare Earth Research Centre, Universiti Malaysia Pahang, 26300 Gambang, Pahang, Malaysia
  • B. A. Aziz Faculty of Bioengineering and Technology, Universiti Malaysia Kelantan, 17600, Jeli, Kelantan, Malaysia

DOI:

https://doi.org/10.15282/jmes.12.4.2018.20.0366

Keywords:

Rare Earth Element, Solvent Extraction Selection, Separation Factor, Art and Science REE Model, Rule-base Method

Abstract

Rare Earth Element (REE) is a unique group of metals which mainly comprises seventeen (17) elements, which fifteen (15) elements from the lanthanides group plus Scandium and Yttrium. This REE can be divided into heavy rare earth element (HREE) and light rare earth element (LREE) categories. During the initial extraction stage, the LREE is separated from HREE of the original ore and the sub-separations are then conducted subsequently corresponding to the respective categories. However, the separation difficulty becomes rather critical in a certain context, whenever the HREE is the major element to be extracted relative to LREE. In addition, there are no systematic guidelines procedures available to determine which specific separation pathway is more economically feasible among the various extraction options that exist. Thus, this study proposes a systematic quantitative rule-based framework, by excel modelling, in assessing comprehensively the economic potential of any separation model of REE processing that considered, whereby the standard characterization of monazite mineral composition is utilized as the main case study. This work also adopts the separation factor value of HDEHP-HCL as well as EHEHPA-HCL as the main extraction platforms. The findings suggest that the former extractant is effective for the extraction of light REE (LREE), while the latter incline to prefer the medium and heavy REE (MREE and HREE) particularly on the ground of separation stages factor. In light of the initial results, this study also proposes a hybrid approach in performing the complete optimal REE separation that specifically based on the sequence of ‘Art versus Science’ (AvsS) structure. These results have demonstrated that the proposed quantitative rule-based framework able to determine the optimal separation pathway provided the complete separation factor values and the mineral characterization of REE are available for assessment. Thus, this new method is suitably applied as a tool or guidelines in the feasibility study of any processing design for REE separation.

References

Zhang, J., B. Zhao, and B. Schreiner, Separation hydrometallurgy of rare earth elements. 2016: Springer International Publishing. 259.

Munchen, D.D. and H.M. Veit, Neodymium as the main feature of permanent magnets from hard disk drives (HDDs). Waste Management, 2017. 61: p. 372-276.

Math, M.C. and M.S. Manjunath, Development and characterization of cerium oxide catalyst supported on ceramic honeycomb substrate to reduce emissions of spark ignition engine. Journal of Mechanical Engineering and Sciences, 2016. 10(2): p. 1956-1967.

Huang, L.M., Z.Q. Hao, and T. Xiao, Preparation of ultra fine fluorine-containing and ceria-based polishing powder by coprecipitation method. Chinese Rare Earth, 2016. 37(3): p. 100-104.

Salleh, M.N.M., et al., A study on bead-on-plate welding of AA7075 using low power fiber laser. Journal of Mechanical Engineering and Sciences, 2016. 10(2): p. 2065-2075.

Hongxia, Z., et al., Influence of rare earth ions on metal ions distribution and corrosion behavior of tailing-derived glass-ceramics. Journal of Non-Crystalline Solids, 2018. 482: p. 105-115.

Artem, G., et al., Rare earths supply chains: Current status, constraintsand opportunities. Resources Policy, 2014. 41: p. 52-59.

Peppard, D.F., et al., Fractional extraction of the lanthanides as their di-alkyl orthophosphates. Journal of Inorganic and Nuclear Chemistry, 1957. 4(5-6): p. 334-343.

Chang, H., et al., Study on separation of rare earth elements in complex system. Journal of Rare Earth, 2010. 28: p. 116-119.

Feng, X., et al., A critical review on solvent extraction of rare earths from aqueous solutions. Minerals Engineering, 2014. 56: p. 10-28.

Dongbei, W., Z. Qian, and B. Borong, Solvent extraction of Pr and Nd (III) from chloride-acetate medium by 8-hydroquinoline with and without 2-ethylhexyl phosphoric acid mono-2-ethylhexyl ester as an added synergist in heptane diluent. Hydrometallurgy, 2007. 88(1-4): p. 210-215.

Luo, X., et al., Synergistic extraction of cerium from sulfuric acid medium using mixture of 2-ethylhexyl phosphonic acid mono 2-ethylhexyl ester and Di-(2-ethyl hexyl)phosphoric acid as extractant. Journal of Rare Earth, 2009. 27(1): p. 119-122.

Can, Z., et al., Yttrium extraction from chloride solution with a synergistic system of 2-ethylhexyl phosphonic acid mono-(2-ethylhexyl) ester and bis(2,4,4-trimethylpentyl) phosphinic acid. Hydrometallurgy, 2014. 147-148: p. 7-12.

Li, C., et al., Comprehensive appraisal and application of novel extraction system forheavy rare earth separation on the basis of coordination equilibrium effect. Hydrometallurgy, 2016. 165: p. 351-357.

Steve, M. Separation of Rare Earths – Art vs. Science. 2014 [cited 2017 20-02-2018]; Available from: https://investorintel.com/sectors/technology-metals/technology-metals-intel/separation-rare-earths-art-vs-science/.

Xu, G., B. Li, and C. Yian, Theory of countercurrent extraction and its application. New Frontier in Rare Earth and Applications, 1985. 2: p. 429-436.

Taichi, S., Liquid-liquid extraction of rare-earth elements from aqueous acid solutions by acid organophosphorus compounds. Hydrometallurgy, 1989. 22(1-2).

Renata, D.A. and A.M. Carlos, Study on separation of heavy rare earth elements by solvent extraction with organophosphorus acids and amine reagents. Minerals Engineering, 2014. 61: p. 82-87.

Downloads

Published

2018-12-27

How to Cite

[1]
M. Y. M. Yunus, N. A. Ismail, and B. A. Aziz, “Economic potential assessment of rare earth extraction sequence based on rule-based framework”, J. Mech. Eng. Sci., vol. 12, no. 4, pp. 4263–4274, Dec. 2018.

Similar Articles

1 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.