Statistical analysis of second repair welding on dissimilar material using Taguchi method

Authors

  • N. I. S. Hussein Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia. *Phone: +60166360247
  • S. Laily Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia. *Phone: +60166360247
  • M. S. Salleh Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia. *Phone: +60166360247
  • M. N. Ayof Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka Hang Tuah Jaya, 76100, Durian Tunggal, Melaka, Malaysia. *Phone: +60166360247

DOI:

https://doi.org/10.15282/jmes.13.2.2019.18.0415

Keywords:

Gas Metal Arc Welding (GMAW), repair welding, Taguchi Method

Abstract

This paper presents an experimental investigation on effect of welding parameter to repair welding of dissimilar material using Gas Metal Arc Welding (GMAW) machine. Taguchi Method has been used to analyse the statistical analysis by using Minitab Software. Repair welding getting more popular nowadays due to saving cost and prolong the material service life. The effect of repair welding of dissimilar material on mechanical properties have been studied. Statistical analysis using Taguchi Method by Minitab Software with three times repetition of L9 orthogonal array. Setting up GMAW machine with current (150A-170A), voltage (17V-21V) and jig rotational speed (50rpm-100rpm) were prepared with 3.00mm of Stainless Steel 304L and 3.60mm Carbon Steel 1387.Result shows that voltage gave a huge impact to tensile testing and micro hardness of second repair welding. While current and jig rotational speed gave less impact to responses. The benefit shown have caused repair welding to be accepted and applied in the industry. Regular and total maintenance is able to contribute to the savings while producing good preventive maintenance schedule.

References

Aloraier A, Al-Mazrouee A, Price JWH, Shehata T. Weld repair practices without post weld heat treatment for ferritic alloys and their consequences on residual stresses: A review. Int. Journal of Pressure Vessels and Piping, 2010;87:127-133.

Eisazadeh H, Bunn J, Coules HE, Achuthan A, Goldak J, Aidun DK. A Residual stress study in similar and dissimilar welds. Welding Research Journal, 2016;95:111-119.

Varghese P, Prasad MS, Joseph F, Varkey MJ, Anthony K, Sreekanth A. The effect of repeated repair welding on the corrosion behavior of austenitic stainless steel and mild steel dissimilar weldment. Proceeding of International Conference on Advanced in Materials, Manufacturing and Applications. 2015;864¬869.

Debnath S, Mukherjee M, Pal TK. Study on microstructure and mechanical properties of thick low-alloy quench and tempered steel welded joint. Material Performance and Characterization, 2004;3(1):23-48.

Hsieh CC, Lin DY, Chen MC, Wu W. Microstructure, recrystallization, and mechanical property evolutions in the heat-affected and fusion zones of dissimilar stainless steels. Materials Transactions. 2007;48(11):2898-2902.

Wan Muda, WSH. et al. Effect of welding heat input on microstructure and mechanical properties at coarse grain heat affected zone of ABS grade a steel. ARPN Journal of Engineering and Applied Sciences, 2015:10(20):9487–9495.

Varma Prasad, VM. et al. 3D Simulation of residual stress developed during TIG welding of stainless steel pipes. Procedia Technology, 24:364–371.

Vega OE et al. Effect of multiple repairs in girth welds of pipelines on the mechanical properties. Materials Characterization, 2016;59(10):1498–1507.

Venkata KA et al. Characterising electron beam welded dissimilar metal joints to study residual stress relaxation from specimen extraction. International Journal of Pressure Vessels and Piping, 2016;139–140:237–249.

Shoeb M. Effect of MIG welding input process parameters on weld bead geometry on HSLA Steel. International Journal of Engineering & Technology, 2013;5(1):200–212.

Singh J, Bhinder SS. Effect of welding speed on depth of penetration during arc welding of mild steel plates, 2014;5762:50–52.

Sivaraos et al. Comparison between taguchi method and response surface methodology (RSM) in modelling CO2 laser machining. Jordan Journal of Mechanical and Industrial Engineering, 2014;8(1):35–42.

Oluwole OI, Ajibade OJ. Effect of welding current and voltage on the mechanical properties of wrought (6063) aluminium alloy 2. Experimental Procedure 3. Mechanical Tests. 2010;13(2):125–128.

Mohammed G et al. Effects of heat input on microstructure, corrosion and mechanical characteristics of welded austenitic and duplex stainless steels: A review. Metals, 2017;7(2):39.

Hussein NI, Ayof MN, Kean TH. Review on effect of repetitive rework on dissimilar austenistic stainless steel pipe by using GMAW orbital welding, 2015; 789-790:146-150.

Ayof MN, Noh MZ, Hussein NI. Mechanical properties comparison of stainless steel 304L and carbon steel BS 1387 prior to orbital welding, 2015; 761: 79-82.

Hussein NI, Ayof MN, Rasidi MKS. Microhardness of nickel tungsten carbide overlay on gray cast iron using gas metal arc welding for hardfacing process, 2017, 45.

Mathews PG. Design of Experiments with MINITAB. 2004.

Nora O, Zainuddin S, Mohd ZO. Multi-pass friction stirred clad welding of dissimilar joined AA6061 aluminium alloy and brass, Journal of Mechanical Engineering and Sciences, 2018; 12(4):4285-4299.

Downloads

Published

2019-06-28

How to Cite

[1]
N. I. S. Hussein, S. Laily, M. S. Salleh, and M. N. Ayof, “Statistical analysis of second repair welding on dissimilar material using Taguchi method”, J. Mech. Eng. Sci., vol. 13, no. 2, pp. 5021–5030, Jun. 2019.

Similar Articles

<< < 30 31 32 33 34 35 

You may also start an advanced similarity search for this article.