Effects on hybridization of interlayer composites and self-reinforced polypropylene

Authors

  • M. I. Ibrahim Faculty of Engineering and Technology, DRB-HICOM University of Automotive Malaysia, 26607 Pekan, Pahang, Malaysia
  • M.R.M. Rejab Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Malaysia. Phone: +6094315414; Fax.: +6094315555
  • N.K. Romli Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Malaysia. Phone: +6094315414; Fax.: +6094315555
  • M. Quanjin Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Malaysia. Phone: +6094315414; Fax.: +6094315555
  • M.F. Rani Faculty of Engineering and Technology, DRB-HICOM University of Automotive Malaysia, 26607 Pekan, Pahang, Malaysia

DOI:

https://doi.org/10.15282/jmes.17.4.2023.2.0766

Keywords:

Hybrid composites, Carbon fibre, Aramid fibre, Self-reinforced polypropylene

Abstract

In recent years, there has been increasing attention to develop a high-strength, lightweight composite as a potential substitution for conventional materials in various sectors, whereby most studies have focused on the mechanical performances of fibre-reinforced plastic (FRP) such as carbon, glass and aramid. In contrast, the hybrid composites are less common, though are viewed to have substantial potential in terms of flexibility and capability to merge the benefits of different composites. In this study, five composite designs consisting of several types of woven fibres and self-reinforced polypropylene (SRPP) sheets have been fabricated using the hand lay-up procedure. Several designs are arranged based on the interlayer hybridization mode. The static mechanical properties of the composite designs were examined through the standard tensile and three-point flexural tests. The outcomes attained from the experimental works revealed that carbon fibre-reinforced plastic (CFRP) produced the best tensile characteristics. The CFRP structure displayed 46% higher tensile strength and a 33% greater elastic modulus compared to the CAFRP specimen. Meanwhile, hybrid carbon/aramid fibre-reinforced plastic (CAFRP) pointedly enhanced flexural properties in comparison with single type and other hybrid composites, whereby CAFRP structure outperformed the CFRP structure, exhibiting superior results with variations of 50% and 19% in flexural strength and modulus, respectively. Though the inclusion of SRPP layers in-between the hybrid setup exhibited a decrease in both tensile and flexural strength, but improved the total strain level. The evidence from this study suggests that FRP composites indicate structures of high strength and stiffness but low elongation, whereas SRPP-based composites improve toughness but reduce stiffness characteristics.

References

D. Church, "A revolution in low-cost carbon fiber production," Reinforced Plastics, vol. 62, no. 1, pp. 35-37, 2018.

Q. Ma, M. Merzuki, M. Rejab, M. Sani, and B. Zhang, "Numerical investigation on free vibration analysis of kevlar/glass/epoxy resin hybrid composite laminates," Malaysian Journal on Composites Science & Manufacturing, vol. 9, no. 1, pp. 11-21, 2022.

Y. Wang, J. Feng, J. Wu, and D. Hu, "Effects of fiber orientation and wall thickness on energy absorption characteristics of carbon-reinforced composite tubes under different loading conditions," Composite Structures, vol. 153, pp. 356-368, 2016.

V. Rajesh, P. M. V. Rao, and N. Sateesh, "Investigation of carbon composites subjected to different environmental conditions," in Materials Today: Proceedings, vol. 4, no. 2, pp. 3416-3421, 2017.

L. Nickels, "Composites driving the auto industry," Reinforced Plastics, vol. 62, no. 1, pp. 38-39, 2018.

N. Minsch, F. Nosrat-Nezami, T. Gereke, and C. Cherif, "Review on recent composite gripper concepts for automotive manufacturing," Procedia CIRP, vol. 50, pp. 678-682, 2016.

M. R. Sanjay and B. Yogesha, "Studies on natural/glass fiber reinforced polymer hybrid composites: An evolution," in Materials Today: Proceedings - Part A, vol. 4, no. 2, pp. 2739-2747, 2017.

B. Salar, "Fibre reinforced polyester composites," in Polyester, IntechOpen, pp. 136-166, 2012.

N. Hashim, D. L. Majid, N. Uda, R. Zahari, and N. Yidris, "Vacuum infusion method for woven carbon/kevlar reinforced hybrid composite," in IOP Conference Series: Materials Science and Engineering, vol. 270, no. 1, p. 012021, 2017.

G. C. de Oliveira Filho, R. C. de Sousa Mota, A. C. R. da Conceicao, M. A. Leao, and O. O. de Araujo Filho, "Effects of hybridization on the mechanical properties of composites reinforced by piassava fibers tissue," Composites Part B: Engineering, vol. 162, pp. 73-79, 2019.

Q. Wang, W. Wu, Z. Gong, and W. Li, "Flexural progressive failure of carbon/glass interlayer and intralayer hybrid composites," Materials, vol. 11, no. 4, p. 619, 2018.

M. B. Hunain, B. A. Abass, and J. Mossa, "Experimental and numerical studies of fatigue properties of carbon/glass fiber/epoxy hybrid composites enhanced with nano TiO2 powder," Diagnostyka, vol. 22, no. 2, pp. 75-84, 2021.

J. Tang Y. Swolfs, A. Aslani, L. Mencattelli, G. Bullegas, S. T. Pinho, S. V. Lomov. L. Gorbatikh, "Engineering tensile behavior of hybrid carbon fiber/self-reinforced polypropylene composites by bio-inspired fiber discontinuities," Composites Part B: Engineering, vol. 178, p. 107502, 2019.

Q. Ma, M.R.M. Rejab, N.A. Alang, M. M. Hanon, B. Yang, H. Hu, B. Zhang, "Crashworthiness performance of sandwich panel with self-reinforced polypropylene (SRPP) and carbon fiber-reinforced plastic (CFRP) spherical-roof contoured cores," in Thin-Walled Composite Protective Structures for Crashworthiness Applications: Recent Advances and Future Developments, Springer Nature Singapore, pp. 1-12, 2023.

H. Al-Zubaidy, X.-L. Zhao, and R. Al-Mihaidi, "Mechanical behaviour of normal modulus carbon fibre reinforced polymer (CFRP) and epoxy under impact tensile loads," Procedia Engineering, vol. 10, pp. 2453-2458, 2011.

M. I. Ibrahim, M. R. M. Rejab, H. Hazuan, and M. F. Rani, "Finite element modelling and analysis of composite B-pillar," in AIP Conference Proceedings, vol. 2059, no. 1, p. 020022, 2019.

M. J. Aubad, B. A. Abass, and S. N. Shareef, "Investigation of the effect of multi wall carbon nano tubes on the dynamic characteristics of woven kevlar/carbon fibers-polyester composites," in Materials Research Express, vol. 7, no. 1, p. 015054, 2020.

E. G. Koricho and G. Belingardi, "An experimental and finite element study of the transverse bending behaviour of CFRP composite T-joints in vehicle structures," Composites Part B: Engineering, vol. 79, pp. 430-443, 2015.

M. Quanjin, M. S. A. Salim, M. R. M. Rejab, O.-E. Bernhardi, and A. Y. Nasution, "Quasi-static crushing response of square hybrid carbon/aramid tube for automotive crash box application," in Materials Today: Proceedings, vol. 27, pp. 683-690, 2020.

N. Fantuzzi, A. Vidwans, A. Dib, P. Trovalusci, J. Agnelli, and A. Pierattini, "Flexural characterization of a novel recycled-based polymer blend for structural applications," Structures, vol. 57, p. 104966, 2023.

U. A. Kini, M. Shettar, S. Sharma, and P. Hiremath, "Behavioral study of mechanical properties of glass fiber-epoxy composites under moisture absorption," International Journal of Mechanical Engineering and Technology (IJMET), vol. 9, no. 7, pp. 1–5, 2018.

C. Dong, H. A. Ranaweera-Jayawardena, and I. J. Davies, "Flexural properties of hybrid composites reinforced by S-2 glass and T700S carbon fibres," Composites Part B: Engineering, vol. 43, no. 2, pp. 573-581, 2012.

Downloads

Published

2023-12-28

How to Cite

[1]
M. I. Ibrahim, M. R. Mat Rejab, N. Romli, M. Quanjin, and M. Rani, “Effects on hybridization of interlayer composites and self-reinforced polypropylene”, J. Mech. Eng. Sci., pp. 9679–9688, Dec. 2023.

Similar Articles

<< < 3 4 5 6 7 8 9 10 11 12 > >> 

You may also start an advanced similarity search for this article.