Energy absorption capability of thin-walled aluminium tubes under crash loading

Authors

  • P. Khalili Center for Innovation and Design, Universiti Tenaga Nasional, Malaysia
  • F. Tarlochan Department of Mechanical and Industrial Engineering, Qatar University, Doha, Qatar
  • A.M.S. Hamouda Department of Mechanical and Industrial Engineering, Qatar University, Doha, Qatar
  • K. Al – Khalifa Qatar Road Safety Studies Center, Qatar University, Doha, Qatar

DOI:

https://doi.org/10.15282/jmes.9.2015.19.0167

Keywords:

Impact load; thin-walled tubes; energy absorption; trigger mechanism

Abstract

This paper investigates the interaction of design factors such as tube thickness, tube length, and tube cross-sectional aspect ratio, along with friction and impacting mass on crashworthiness parameters such as specific energy absorption contact time, peak force and crush distance. The impact velocity is assumed to be constant at 15 m/s. The focus is on rectangular aluminium tubes and the analysis was carried out by using a validated finite element model. The analysis shows that the factors are not independent of each other and there is some degree of interaction between them. It was found that the trigger mechanism is a very important design factor to be included in the design of thin-walled tubes for energy absorption applications. The effect of the friction coefficient was found to be insignificant and finally, based on the interactions, it can be concluded that the most effective design would be a larger tube with small wall thickness, and a larger aspect ratio to avoid buckling.

References

Olabi A-G, Morris E, Hashmi M. Metallic tube type energy absorbers: a synopsis. Thin-Walled Structures. 2007;45:706-26.

Deb A, Mahendrakumar M, Chavan C, Karve J, Blankenburg D, Storen S. Design of an aluminium-based vehicle platform for front impact safety. International Journal of Impact Engineering. 2004;30:1055-79.

Yamashita M, Kenmotsu H, Hattori T. Dynamic axial compression of aluminum hollow tubes with hat cross-section and buckling initiator using inertia force during impact. Thin-Walled Structures. 2012;50:37-44.

Jensen Ø, Langseth M, Hopperstad O. Experimental investigations on the behaviour of short to long square aluminium tubes subjected to axial loading. International Journal of Impact Engineering. 2004;30:973-1003.

Rossi A, Fawaz Z, Behdinan K. Numerical simulation of the axial collapse of thin- walled polygonal section tubes. Thin-walled structures. 2005;43:1646-61.

Gupta N, Sheriff NM, Velmurugan R. Analysis of collapse behaviour of combined geometry metallic shells under axial impact. International Journal of Impact Engineering. 2008;35:731-41.

Al Galib D, Limam A. Experimental and numerical investigation of static and dynamic axial crushing of circular aluminum tubes. Thin-Walled Structures. 2004;42:1103-37.

Lee S, Hahn C, Rhee M, Oh J-E. Effect of triggering on the energy absorption capacity of axially compressed aluminum tubes. Materials & Design. 1999;20:31- 40.

Niknejad A, Abedi MM, Liaghat GH, Nejad MZ. Prediction of the mean folding force during the axial compression in foam-filled grooved tubes by theoretical analysis. Materials & Design. 2012;37:144-51.

Zhang X, Huh H. Energy absorption of longitudinally grooved square tubes under axial compression. Thin-Walled Structures. 2009;47:1469-77.

Zhang X, Tian Q, Yu T. Axial crushing of circular tubes with buckling initiators. Thin-Walled Structures. 2009;47:788-97.

Chen D, Ozaki S. Circumferential strain concentration in axial crushing of cylindrical and square tubes with corrugated surfaces. Thin-Walled Structures. 2009;47:547-54.

Ghamarian A, Abadi MT. Axial crushing analysis of end-capped circular tubes. Thin-Walled Structures. 2011;49:743-52.

Yamashita M, Kenmotsu H, Hattori T. Dynamic crush behavior of adhesive- bonded aluminum tubular structure—Experiment and numerical simulation. Thin- Walled Structures. 2013;69:45-53.

Langseth M, Hopperstad O, Berstad T. Crashworthiness of aluminium extrusions: validation of numerical simulation, effect of mass ratio and impact velocity. International Journal of Impact Engineering. 1999;22:829-54.

Alghamdi A, Aljawi A, Abu-Mansour T-N. Modes of axial collapse of unconstrained capped frusta. International Journal of Mechanical Sciences. 2002;44:1145-61.

Salehghaffari S, Tajdari M, Panahi M, Mokhtarnezhad F. Attempts to improve energy absorption characteristics of circular metal tubes subjected to axial loading. Thin-Walled Structures. 2010;48:379-90.

Bambach M. Axial capacity and crushing behavior of metal–fiber square tubes– Steel, stainless steel and aluminum with CFRP. Composites Part B: Engineering. 2010;41:550-9.

Hong W, Jin F, Zhou J, Xia Z, Xu Y, Yang L, et al. Quasi-static axial compression of triangular steel tubes. Thin-Walled Structures. 2013;62:10-7.

Mamalis A, Manolakos D, Ioannidis M, Chronopoulos D, Kostazos P. On the crashworthiness of composite rectangular thin-walled tubes internally reinforced with aluminium or polymeric foams: Experimental and numerical simulation. Composite Structures. 2009;89:416-23.

Kashani MH, Alavijeh HS, Akbarshahi H, Shakeri M. Bitubular square tubes with different arrangements under quasi-static axial compression loading. Materials & Design. 2013;51:1095-103.

Zhang X, Cheng G, You Z, Zhang H. Energy absorption of axially compressed thin-walled square tubes with patterns. Thin-Walled Structures. 2007;45:737-46.

Zhang X, Huh H. Crushing analysis of polygonal columns and angle elements. International Journal of Impact Engineering. 2010;37:441-51.

Li Z, Yu J, Guo L. Deformation and energy absorption of aluminum foam-filled tubes subjected to oblique loading. International Journal of Mechanical Sciences. 2012;54:48-56.

Gameiro C, Cirne J. Dynamic axial crushing of short to long circular aluminium tubes with agglomerate cork filler. International Journal of Mechanical Sciences. 2007;49:1029-37.

Tarlochan F, Samer F, Hamouda A, Ramesh S, Khalid K. Design of thin wall structures for energy absorption applications: Enhancement of crashworthiness due to axial and oblique impact forces. Thin-Walled Structures. 2013;71:7-17.

Ahmad Z, Thambiratnam DP. Dynamic computer simulation and energy absorption of foam-filled conical tubes under axial impact loading. Computers & Structures. 2009;87:186-97.

Theobald M, Nurick G. Experimental and numerical analysis of tube-core claddings under blast loads. International Journal of Impact Engineering. 2010;37:333-48.

Karagiozova D, Jones N. Dynamic buckling of elastic–plastic square tubes under axial impact—II: structural response. International Journal of Impact Engineering. 2004;30:167-92.

Najafi A, Rais-Rohani M. Influence of cross-sectional geometry on crush characteristics of multi-cell prismatic columns. Proceedings of the 49th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference; 2008.

Downloads

Published

2015-12-31

How to Cite

[1]
P. . Khalili, F. . Tarlochan, A. . Hamouda, and K. . Al – Khalifa, “Energy absorption capability of thin-walled aluminium tubes under crash loading”, J. Mech. Eng. Sci., vol. 9, pp. 1734–1743, Dec. 2015.

Issue

Section

Article

Similar Articles

<< < 1 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.