Synthesis of polyurethane/clay nanocomposites based palm oil polyol coating

Authors

  • Teuku Rihayat Department of Chemical Engineering , Politeknik Negeri Lhokseumawe, Aceh, Indonesia
  • Suryani Salim Department of Chemical Engineering , Politeknik Negeri Lhokseumawe, Aceh, Indonesia
  • Harry Agusnar Department of Chemistry, Faculty of Mathematics and Natural Science, University Sumatera Utara, Medan , Indonesia
  • Fajri Department of Civil Engineering , Politeknik Negeri Lhokseumawe, Aceh, Indonesia
  • Zaimahwati Department of Chemical Engineering , Politeknik Negeri Lhokseumawe, Aceh, Indonesia

DOI:

https://doi.org/10.15282/jmes.9.2015.5.01

Keywords:

Polyurethane, Montmorillonite, Polyols, Thermal.

Abstract

In this study, we investigated the Polyurethane paint based on palm oil with the addition of nanoparticles montmorillonite as a heat-resistant.The composites with 1 wt%, 3 wt% and 5 wt% of bentonite filler content obtained by synthesizing in situ were investigated and compared to the neat polyurethane matrix material. The processing of bentonite for montmorillonite was done through several stages including: sedimentation, ultrasonication, dried, sieved with a 200 mesh sieve, then characterized. Untreated MMT were isolated and modified with CTAB. The addition of MMT into polyurethane, as much as 5% wt, can increase the heat as evidenced by the TGA test. The TGA results indicated an enhanced thermal stability, as compared to the neat polyurethane. The onset degradation of neat polyurethane and weight reduction began at a temperature of 50- 150°C and completely decomposed at the temperatures of 380°C and for PU MKS-MMT reduction, the initial weight started at a temperature of 150-200°C in 5 %wt and decomposed in the end at a temperature of 490°C. In this research, we also tested the gloss adhesive polyurethane with the addition of MMT; the result stated that the addition of 5%wt MMT can improve the adhesion of polyurethane. The addition of MMT in polyurethane can also enhance the gloss polyurethane compared with polyurethane coated without the addition of MMT.

References

Ahmad R, Hamidin N, Ali U, Abidin C. Characterization of bio-oil from palm kernel shell pyrolysis. Journal of Mechanical Engineering and Sciences. 2014;7: 1134-1140

Charlon M, Heinrich B, Matter Y, Couzigné E, Donnio B, Avérous L. Synthesis, structure and properties of fully biobased thermoplastic polyurethanes, obtained from a diisocyanate based on modified dimer fatty acids, and different renewable diols. European Polymer Journal. 2014;61:197-205.

Chiorcea-Paquim A-M, Diculescu VC, Cervini P, Cavalheiro ETG, Brett AMO. Graphite–castor oil polyurethane composite electrode surfaces–AFM morphological and electrochemical characterisation. Journal of Electroanalytical Chemistry. 2014;731:172-8.

Alaa MA, Yusoh K, Hasany SF. Pure polyurethane and castor oil based polyurethane: synthesis and characterization. Journal of Mechanical Engineering and Sciences. 2015;8:1507-15.

Shan CW, Ghazali MI, Idris MI. Improved Vibration characteristics of flexible polyurethane foam via composite formation. International Journal of Automotive and Mechanical Engineering. 2013;7:1031-42.

Gatto M, Wollni M, Qaim M. Oil palm boom and land-use dynamics in Indonesia: the role of policies and socioeconomic factors. Land Use Policy. 2015;46:292- 303.

Gurunathan T, Mohanty S, Nayak SK. Isocyanate terminated castor oil-based polyurethane prepolymer: Synthesis and characterization. Progress in Organic Coatings. 2015;80:39-48.

Taufik RS, Adibah M NF, Muhamad MR, Hasib H. Feasibility study of natural fiber composite material for engineering application. Journal of Mechanical Engineering and Sciences. 2014;6:940-8..

Ibrahim MS, Sapuan SM, Faieza AA. Mechanical and thermal properties of composites from unsaturated polyester filled with oil palm ash. Journal of Mechanical Engineering and Sciences. 2012;2:133-47.

Then YY, Ibrahim NA, Zainuddin N, Ariffin H, Wan Yunus WMZ, Abd Rahman MF. Effect of electron beam irradiation on the tensile properties of oil palm mesocarp fibre/poly(butylene succinate) biocomposites. International Journal of Automotive and Mechanical Engineering. 2014;10:2070-80.

Jeenpadiphat S, Tungasmita DN. Esterification of oleic acid and high acid content palm oil over an acid-activated bentonite catalyst. Applied Clay Science. 2014;87:272-7.

Kong X, Liu G, Curtis JM. Novel polyurethane produced from canola oil based poly (ether ester) polyols: Synthesis, characterization and properties. European Polymer Journal. 2012;48:2097-106.

Kowalczyk K, Łuczka K, Grzmil B, Spychaj T. Anticorrosive 2K polyurethane paints based on nano-and microphosphates with high dispersing additive content. Progress in Organic Coatings. 2013;76:1088-94.

Li K, Shen Y, Fei G, Wang H, Li J. Preparation and properties of castor oil/pentaerythritol triacrylate-based UV curable waterborne polyurethane acrylate. Progress in Organic Coatings. 2015;78:146-54.

Martínez MM, Pico J, Gómez M. Effect of different polyols on wheat and maize starches paste and gel properties. Food Hydrocolloids. 2015;44:81-5.

Mas’ud ZA, Sugita P. Synthesis and application of jatropha oil based polyurethane as paint coating material. Makara Journal of Science. 2012; 16(2):134-140.

Rihayat T, Suryani S, Zaimahwati X. Preparation and properties and application of renewable source (palm oil polyol) based polyurethanes coatings and its thermal stability improvement by clay nanocomposites. Advanced Materials Research. 2014; 887-888:566-9.

Septevani AA, Evans DA, Chaleat C, Martin DJ, Annamalai PK. A systematic study substituting polyether polyol with palm kernel oil based polyester polyol in rigid polyurethane foam. Industrial Crops and Products. 2015;66:16-26.

Teuku R, Suryani A. Morphology properties of polyurethane/clay nanocomposites base on palm oil polyol paint. Advanced Materials Research. 2013; 647:701-4.

Zhao Y, Xu J, Xie X, Yu H. An integrated environmental impact assessment of corn-based polyols compared with petroleum-based polyols production. Journal of Cleaner Production. 2014;68:272-8.

Downloads

Published

2015-12-31

How to Cite

[1]
T. . Rihayat, . S. . Salim, H. . Agusnar, Fajri, and Zaimahwati, “Synthesis of polyurethane/clay nanocomposites based palm oil polyol coating”, J. Mech. Eng. Sci., vol. 9, pp. 1580–1586, Dec. 2015.

Issue

Section

Article

Similar Articles

<< < 3 4 5 6 7 8 9 10 11 12 > >> 

You may also start an advanced similarity search for this article.