Investigating the Effect of Slurry Seawater Flow in Carbon-Steel Elbows

Authors

  • Mohamed Shehadeh Marine Engineering Dep., Arab Academy for Science, Technology and Maritime Transport, Alexandria, Egypt
  • Mohammed Anany Mechanical Engineering Dep., Arab Academy for Science, Technology and Maritime Transport, Alexandria, Egypt
  • Ibrahim Hassan Basic & Applied Sciences (Chemical Engineering) Department Arab Academy for Science, Technology and Maritime Transport, Alexandria, Egypt

DOI:

https://doi.org/10.15282/jmes.5.2013.5.0056

Keywords:

slurry seawater, erosion–corrosion, laminar flow, turbulent flow.

Abstract

Understanding the failure mechanism due to erosion helps in introducing predictive means for parts that are vulnerable to erosion–corrosion effects, such as elbows. This paper is concerned with studying the behavior of steel elbows working in erosive environments. Rates of iron losses due to both flow rate variations and sand concentration variations were investigated. In order to avoid interference from other parts of the system, a PVC test rig, fitted with only one steel elbow at a time, was constructed. The flow rate was controlled to cover both the laminar and turbulent flow regimes. The sand concentration varied from nil up to 9 grams per liter. A spectrophotometer was utilized to measure the quantity of iron losses. Results showed that the critical sand concentration for the erosion mechanism is 3 g/l. Also an empirical formula was developed for estimating the erosion-corrosion rate in laminar and turbulent flow regimes with different sand contamination levels.

References

Ansari, M., Mohammadi, S., & Oskouei, M. K. (2012). Two-phase gas/liquid-solid flow modelling in 90° bends and its effect on erosion. Global Journal of Researches In Engineering, 12(1), 35-44.

Antaki, G. A. (2003). Piping and pipeline engineering (3rd ed. ed.). USA: Taylor and Francis.

Chandra, R., Singh, S. P., & Gupta, K. (1999). Damping studies in fiber-reinforced composites–a review. Composite structures, 46(1), 41-51.

Charde, N. (2012). Effects of electrode deformation on 304 austenitic stainless steel weld geometry of resistance spot welding. Journal of Mechanical Engineering and Sciences, 3, 261-270.

Chen, C. (2006). Interaction of chemical and mechanical effects in erosion-corrosion of pipeline steels in oil sand wastewater transportation. University of Alberta.

Cronin, D. S. (2001). Assessment of corrosion defects in pipelines: University of Waterloo.

Culkin, F. (1965). The major constituents of sea water. Chemical oceanography, 1, 121-161.

Fontana, M. G. (1986). Corrosion engineering: Tata McGraw-Hill Education.

Guo, C., Zhang, C., & Païdoussis, M. (2010). Modification of equation of motion of fluid-conveying pipe for laminar and turbulent flow profiles. Journal of Fluids and Structures, 26(5), 793-803.

Hu, X., & Neville, A. (2009). Co2 erosion–corrosion of pipeline steel (api x65) in oil and gas conditions—a systematic approach. Wear, 267(11), 2027-2032.

Keating, A., & Nesic, S. (1999). Prediction of two-phase erosion-corrosion in bends. Paper presented at the Second International Conference on CFD in the Minerals and Process Industries, CSIRO, Melbourne, Australia.

Kehr, J. A. (2003). Fusion-bonded epoxy internal linings and external coatings for pipeline corrosion protection. In Nayyer, M. L. (Ed.), Piping handbook (7th ed.). USA: McGraw-Hill.

Nayyar, M. (2000). Piping handbook: McGraw-Hill.

Ridha, M., Fonna, S., Huzni, S., Supardi, J., & Ariffin, A. K. (2013). Atmospheric corrosion of structural steels exposed into the 2004 tsunami affected areas in aceh. International Journal of Automotive and Mechanical Engineering, 7, 1015-1023.

Roberge, P. R. (2000). Handbook of corrosion engineering (Vol. 1128): McGraw-Hill New York.

Sanjuan, E. (2008). ‘Studies of corrosion and stress corrosion cracking behavior of high-strength pipeline steels in carbonate/bicarbonate solutions. Master of Science Degree Thesis, University of Calgary.

Shedadeh, M., Hassan, I., Mourad, H., & El-Gamal, H. (2012). Monitoring erosion–corrosion in carbon steel elbow using acoustic emission technique. Paper presented at the 30th European Conference on Acoustic Emission Testing / 7th International Conference on Acoustic Emission, Granada, Spain.

Sundararajan, G. (1991). A comprehensive model for the solid particle erosion of ductile materials. Wear, 149(1), 111-127.

Winkelmans, M., & Wevers, M. (2003). Non-destructive testing for corrosion monitoring in chemical plants. Journal of Acoustic Emission, 20, 206-217.

Yang, Y., & Cheng, Y. (2012). Parametric effects on the erosion–corrosion rate and mechanism of carbon steel pipes in oil sands slurry. Wear, 276, 141-148.

Yusof, M. F. M., Jamaludin, N., Abdullah, S., Hanafi, Z. H., & Zain, M. S. M. (2012). Monitoring and assessment of acoustic emission signatures during fatigue mechanism of api5lx70 gas pipeline steel. Journal of Mechanical Engineering and Sciences, 2, 237-250.

Downloads

Published

2013-12-31

How to Cite

[1]
Mohamed Shehadeh, Mohammed Anany, and Ibrahim Hassan, “Investigating the Effect of Slurry Seawater Flow in Carbon-Steel Elbows”, J. Mech. Eng. Sci., vol. 5, no. 1, pp. 592–601, Dec. 2013.

Issue

Section

Article