Analysis of production planning activities in remanufacturing system

Authors

  • M. Andrew-Munot Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak, Malaysia
  • A. Yassin Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak, Malaysia
  • S.T. Syed Shazali Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak, Malaysia
  • M. Sawawi Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak, Malaysia
  • S.J. Tanjong Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak, Malaysia
  • N. Razali Faculty of Engineering, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak, Malaysia

DOI:

https://doi.org/10.15282/jmes.12.2.2018.3.0315

Keywords:

used-products; remanufacturing; production planning; simulation.

Abstract

This article examines the problem of uncertain quantities and quality conditions of used-products obtained from the customer-stream, third-party-stream & mixed-stream on remanufacturing cycle-time under three different remanufacturing resources policies. Simulation technique is used to model a remanufacturing system with uncertain quantities and quality conditions of used-products obtained from the customer-stream, third-party-stream and mixed-stream under three different remanufacturing resource policies. Findings show that the quantities of used-products either from the customer-stream or third-party-stream affect the remanufacturing cycle-time. For used-products form the mixed-stream, the percentage of used-products from the customer-stream greatly affects the remanufacturing cycle-time. The different remanufacturing resource policies also affect the remanufacturing cycle-time. It can be established and concluded that the performance of a remanufacturing system is affected by the uncertain quantities and quality conditions of used-products.

References

Golinska-Dawson P, Kosacka M, Nowak A. The Survey on the Challenges of Organization of Automotive Component Remanufacturing in Small-sized Companies in Poland. In: Kachitvichyanukul V, Sethanan K, Golinska- Dawson P, editors. Toward Sustainable Operations of Supply Chain and Logistics Systems. Cham: Springer International Publishing; 2015. p. 241-252.

Graham I, Goodall P, Peng Y, Palmer C, West A, Conway P, Mascolo JE, Dettmer FU. Performance measurement and KPIs for remanufacturing. Journal of Remanufacturing. 2015;5:10.

Chaowanapong J, Jongwanich J, Ijomah W. The determinants of remanufacturing practices in developing countries: Evidence from Thai industries. Journal of Cleaner Production. 2018;170:369-378.

Aydin R, Kwong CK, Ji P. A novel methodology for simultaneous consideration of remanufactured and new products in product line design. International Journal of Production Economics. 2015;169:127-140.

Chaowanapong J, Jongwanich J. Sustainable Manufacturing for Thai Firms: A Case Study of Remanufactured Photocopiers. Cham: Springer International Publishing; 2017. p. 245-256.

Oh Y, Behdad S. Simultaneous reassembly and procurement planning in assemble-to-order remanufacturing systems. International Journal of Production Economics. 2017;184:168-178.

Andrew-Munot M, Ibrahim RN. Development and analysis of mathematical and simulation models of decision-making tools for remanufacturing. Production Planning & Control. 2013;24:1081-1100.

Butzer S, Kemp D, Steinhilper R, Schötz S. Identification of approaches for remanufacturing 4.0. 2016 IEEE European Technology and Engineering Management Summit (E-TEMS)2016. p. 1-6.

Golinska- Dawson P, Kosacka M, Nowak A. Automotive Parts Remanufacturing–Experience of Polish Small Companies. CMUJ NS Special Issue on Logistics and Supply Chain 2015;14:415-430.

Zhang R, Ong SK, Nee AYC. A simulation-based genetic algorithm approach for remanufacturing process planning and scheduling. Applied Soft Computing. 2015;37:521-532.

Zikopoulos C. Remanufacturing lotsizing with stochastic lead-time resulting from stochastic quality of returns. International Journal of Production Research. 2017;55:1565-1587.

Seifert S, Burtzer S, Westermann H, Steinhilper R. Managing complexity in Remanufacturing. . In Proc World Congress on Engineering, UK2013.

Andrew-Munot M, Ibrahim RN. Remanufacturing process and its challenges. Journal of Mechanical Engineering and Sciences,. 2013;4:488-495.

Junior ML, Filho MG. Production planning and control for remanufacturing: literature review and analysis. Production Planning & Control. 2012;23:419-435.

Morgan SD, Gagnon RJ. A systematic literature review of remanufacturing scheduling. International Journal of Production Research. 2013;51:4853-4879.

Matsumoto M, Yang S, Martinsen K, Kainuma Y. Trends and research challenges in remanufacturing. International Journal of Precision Engineering and Manufacturing-Green Technology. 2016;3:129-142.

Priyono A, Ijomah W, Bititci U. Disassembly for remanufacturing: A systematic literature review, new model development and future research needs. Journal of Industrial Engineering and Management. 2016;9:899-932.

Lage Junior M, Godinho Filho M. Production planning and control for remanufacturing: exploring characteristics and difficulties with case studies. Production Planning & Control. 2016;27:212-225.

Teunter RH, Flapper SDP. Optimal core acquisition and remanufacturing policies under uncertain core quality fractions. European Journal of Operational Research. 2011;210:241-248.

Jin X, Ni J, Koren Y. Optimal control of reassembly with variable quality returns in a product remanufacturing system. CIRP Annals. 2011;60:25-28.

Karamouzian A, Teimoury E, Modarres M. A model for admission control of returned products in a remanufacturing facility using queuing theory. The International Journal of Advanced Manufacturing Technology. 2011;54:403-412.

Iwao M, Kusukawa M. Optimal production planning for remanufacturing with uncertainty in quality of returns and classification error in quality grading. Proceedings of the Asia Pacific Industrial Engineering & Management Systems Conference Osaka2012.

Tao Z, Zhou SX, Tang CS. Managing a Remanufacturing System with Random Yield: Properties, Observations, and Heuristics. Production and Operations Management. 2012;21:797-813.

Mezghani M, Loukil T. Remanufacturing planning with imprecise quality inputs through the goal programming and the satisfaction functions. International Journal of Multicriteria Decision Making. 2012;2:379-390.

Robotis A, Boyaci T, Verter V. Investing in reusability of products of uncertain remanufacturing cost: The role of inspection capabilities. International Journal of Production Economics. 2012;140:385-395.

Zikopoulos C. Remanufacturing lot-sizing under alternative perceptions of returned units' quality. International Journal of Business Science & Applied Management. 2012;7:12-22.

X J, J HS, J N, G X. Assembly Strategies for Remanufacturing Systems With Variable Quality Returns. IEEE Transactions on Automation Science and Engineering. 2013;10:76-85.

Karamouzian A, Naini SGJ, Mazdeh MM. Management of returned products to a remanufacturing facility considering arrival uncertainty and priority processing. International Journal of Operational Research. 2014;20:331-340.

Wei S, Tang O, Sundin E. Core (product) Acquisition Management for remanufacturing: a review. Journal of Remanufacturing. 2015;5:4.

Alqahtani AY, Gupta SM, Nakashima K. Performance Analysis of Advanced Remanufacture-To-Order,Disassembly-To-Order and Refurbishment-To-Order System. Innovation and Supply Chain Management. 2014;8:140-149.

Yang CH, Wang J, Ji P. Optimal acquisition policy in remanufacturing under general core quality distributions. International Journal of Production Research. 2015;53:1425-1438.

Mashhadi AR, Esmaeilian B, Behdad S. Uncertainty Management in Remanufacturing Decisions: A Consideration of Uncertainties in Market Demand, Quantity, and Quality of Returns. ASCE-ASME Journal of Risk and Uncertainty in Engineering Systems, Part B: Mechanical Engineering. 2015;1:021007-021007-021008.

Li X, Li Y, Cai X. On Core Sorting in RMTS and RMTO Systems: A Newsvendor Framework. Decision Sciences. 2016;47:60-93.

Mutha A, Bansal S, Guide VDR. Managing demand uncertainty through core acquisition in remanufacturing. Production and Operations Management. 2016;25:1449-1464.

Yang CH, Bao XY, Song C, Liu HB. Optimal acquisition policy in remanufacturing systems with quantity discount and carbon tax scheme. Tehnički vjesnik. 2016;23:1073-1081.

Yang CH, Liu Hb, Ji P, Ma X. Optimal acquisition and remanufacturing policies for multi-product remanufacturing systems. Journal of Cleaner Production. 2016;135:1571-1579.

Aydin R, Kwong CK, Geda MW, Okudan Kremer GE. Determining the optimal quantity and quality levels of used product returns for remanufacturing under multi-period and uncertain quality of returns. The International Journal of Advanced Manufacturing Technology. 2018;94:4401-4414.

Gavidel SZ, Rickli JL. Quality assessment of used-products under uncertain age and usage conditions. International Journal of Production Research. 2017;55:7153-7167.

Gavidel SZ, Rickli JL. Remanufacturing cost analysis under uncertain core quality and return conditions: extreme and non-extreme scenarios. arXiv preprint arXiv:180110497. 2018.

Zhou J, Deng Q, Li T. Optimal acquisition and remanufacturing policies considering the effect of quality uncertainty on carbon emissions. Journal of Cleaner Production. 2018;186:180-190.

Kelton W, Sadowski R, Zupick N. Simulation with Arena. 6th ed. Singapore McGraw-Hill; 2015.

Lari O, Singh H. Basics of Modelling and Simulation 1ed: S. K. Kataria & Sons; 2015.

Ab Rashid MFF, Mohamed NN, Rose AM, Kor KY. Simulation study of a vehicle production line for productivity improvement. Journal of Mechanical Engineering and Sciences,. 2015;8:1283-1292.

Automation R. Arena simulation software. 15 ed.

Shah P, Gosavi A, Nagi R. A machine learning approach to optimise the usage of recycled material in a remanufacturing environment. International Journal of Production Research. 2010;48:933-955.

Published

2018-06-30

How to Cite

[1]
M. Andrew-Munot, A. Yassin, S. Syed Shazali, M. Sawawi, S. Tanjong, and N. Razali, “Analysis of production planning activities in remanufacturing system”, J. Mech. Eng. Sci., vol. 12, no. 2, pp. 3548–3565, Jun. 2018.

Issue

Section

Article

Similar Articles

<< < 8 9 10 11 12 13 14 15 16 17 > >> 

You may also start an advanced similarity search for this article.