Comparison of metal removal rate and surface roughness optimization for AISI 316L using sunflower oil minimum quantity lubrication and dry turning processes

SIGIT YOEWONO MARTOWIBOWO; I.J. Ariza; B.K. Damanik

doi:10.15282/jmes.16.3.2022.01.0710

Authors

S.Y. Martowibowo Faculty of Manufacturing Technology, Universitas Jenderal Achmad Yani, Jalan Terusan Jenderal Gatot Subroto, Bandung, 40284, Indonesia. Phone: +62227312741; Fax.: +62227309433
I.J. Ariza Carbay Services Indonesia, Menara Citicon 10th Floor, Jalan Letnan Jenderal S. Parman Kav. 72, Slipi, Palmerah, Jakarta Barat, 11410, Indonesia.
B.K. Damanik Alliance Manchester Business School, University of Manchester, Booth Street West, Manchester, M15 6PB, United Kingdom.

DOI:

https://doi.org/10.15282/jmes.16.3.2022.01.0710

Keywords:

Material removal rate, MQL, Minimum quantity lubrication, Optimization, Sunflower oil, Surface roughness

Abstract

The turning process is one of the significant machining processes widely applied in manufacturing industries. The study compared the minimum quantity lubrication turning process using sunflower oil lubrication and the dry turning process for AISI 316L material. In this study, a genetic algorithm was used to optimize material removal rate and surface roughness. Tool nose radius, cutting speeds, feed rates, and depth of cut was chosen as process parameters. The result of the process was a fitness function, which reflects the correlation between process parameters and material removal rate or surface roughness. The genetic algorithm uses the fitness function to yield optimum process parameters with the highest material removal rate and lowest surface roughness in a separate optimization process. The optimization method developed in the study can be applied to predict optimum material removal rate and surface roughness values for minimum quantity lubrication or dry turning process. The study concluded that the minimum quantity lubrication technique could yield favorable machining results with a higher material removal rate and lower surface roughness.

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