Thermal shock resistance of yttrium aluminium oxide Y3Al5O12 thermal barrier coating for titanium alloy

Authors

  • Mohammed A. Almomani Industrial Engineering Department, Faculty of Engineering, Jordan University of Science and Technology, P.O. Box 3030, Irbid, 22110, Jordan.
  • Mohamad I. Al-Widyan Mechanical Engineering Department, Faculty of Engineering, Jordan University of Science and Technology, P.O. Box 3030, Irbid, 22110, Jordan.
  • Sulaiman M. Mohaidat Mechanical Engineering Department, Faculty of Engineering, Jordan University of Science and Technology, P.O. Box 3030, Irbid, 22110, Jordan.

DOI:

https://doi.org/10.15282/jmes.14.1.2020.26.0511

Keywords:

Thermal barrier coating, Yttrium aluminium oxide, Thermal shock resistance

Abstract

The high strength-to- weight ratio of titanium alloys allows their use in jet engines. However, their use is restricted by susceptibility to oxidation at high temperatures. In this study, the possibility of increasing the operating temperature of titanium alloys through using Yttrium Aluminum Oxide (YAG) as a thermal barrier coating material for Ti-6Al-4V substrate is studied. The study concludes that YAG can be utilized to increase the operating temperature of Ti-6Al-4V titanium alloy from around 350 °C to 800 °C due to its low thermal conductivity and phase stability up to its melting point. In addition, its lower oxygen diffusivity in comparison with the standard YSZ material will provide a better protection of the titanium substrate from oxidation. In this work, coating was created using atmospheric plasma spray. X-ray Diffraction (XRD) and Scanning Electron Microscope (SEM) were used to examine coatings' composition and structure. The coating was characterized by thermal shock test, Vickers hardness test and adhesion strength test. X-ray diffraction indicated that the coating was of a partially crystalline Y3Al5O12 composition. The coating was porous with excellent thermal shock resistance at 800 oC, with a Vickers micro-hardness of 331.35 HV and adhesion strength of 17.6 MPa.

Author Biographies

Mohamad I. Al-Widyan, Mechanical Engineering Department, Faculty of Engineering, Jordan University of Science and Technology, P.O. Box 3030, Irbid, 22110, Jordan.

Dr. Mohamad Al-Widyan is a professor at Mechanical Engineering department of Jordan University of Science and Technology. He is currently the director of Academic Development and Quality Assurance Center of Jordan University of Science and Technology. He has PhD of Mechanical Engineering from University of Florida at 1997.

Sulaiman M. Mohaidat, Mechanical Engineering Department, Faculty of Engineering, Jordan University of Science and Technology, P.O. Box 3030, Irbid, 22110, Jordan.

Eng. Sulaiman Mohaidat earned his master degree  of Mechanical Engineering from Jordan University of Sceince and Tehcnology at 2018. In his thesis work, he developed a new thermal barrier coating of YAG to increase operating temperature of titanium alloy in Jet engines.

References

Kitashima T, Suresh KS, Yamabe‐Mitarai Y. Present stage and future prospects of development of compressor material. Crystal Research and Technology. 2015;50(1):28-37.

Lu M, McCormick P, Zhao Y, Fan Z, Huang H. Laser deposition of compositionally graded titanium oxide on Ti6Al4V alloy. Ceramics International. 2018;44(17):20851-20861.

He B, Li F, Zhou H, Dai Y, Sun B. Microstructure and thermal cycling behavior of thermal barrier coating on near-α titanium alloy. Journal of Coatings Technology and Research. 2007;4(3):335-340.

Khan MAR, Rahman MM, Kadirgama K, Noor MM. Prediction of surface roughness of Ti-6Al-4V in electrical discharge machining: A regression model. Journal of Mechanical Engineering and Sciences. 2011;1:16-24.

Hamdan SH, Said AYM, Biki JR. Surface finish when threading titanium- based alloy under dry machining. Journal of Mechanical Engineering and Sciences. 2014;7:1062-69.

Alfirano A, Friandani SS, Sutowo C. Effect of solution treatment on the microstructure and mechanical properties of Ti-6Al-6Mo hot- rolled alloy. Journal of Mechanical Engineering and Sciences. 2019;13(2):4857-4868.

Xiao Z, Tan F, Wang W, Sun F, Lu H, Qiu X, Chen J, Qiao X. Oxidation protection of Ti–6Al–4V alloy using a novel glass–amorphous silica composite coating. Ceramics International. 2014;40(2):3503-3509.

Dai J, Zhu J, Chen C, Weng F. High temperature oxidation behavior and research status of modifications on improving high temperature oxidation resistance of titanium alloys and titanium aluminides: A review. Journal of Alloys and Compounds. 2016;685:784-798.

He B, Li F, Zhou H, Dai Y, Sun B. Thermal failure of thermal barrier coating with thermal sprayed bond coating on titanium alloy. Journal of Coatings Technology and Research. 2008;5(1):99-106.

Li GR, Xie H, Yang GJ. Scale-progressive healing mechanism dominating the ultrafast initial sintering kinetics of plasma-sprayed thermal barrier coatings. Ceramics International. 2018;44 (14) 16732-16738.

Injeti G. Identification of a smart bond coating for gas turbine engine applications. Journal of Coatings Technology and Research. 2008;5(3):385-391.

Zeng J, Sun J, Zhang H, Yang X, Qiu F, Zhou P, Niu W, Dong S, Zhou X, Cao X. Lanthanum magnesium hexaluminate thermal barrier coatings with pre-implanted vertical microcracks: Thermal cycling lifetime and CMAS corrosion behaviour. Ceramics International. 2018;44(10):11472-11485.

Tailor S, Upadhyaya R, Manjunath SY, Dub AV, Modi A, Modi SC. Atmospheric plasma sprayed 7%-YSZ thick thermal barrier coatings with controlled segmentation crack densities and its thermal cycling behavior. Ceramics International. 2018;44(3):2691-2699.

Chen Z, Huang H, Zhao K, Jia W, Fang L. Influence of inhomogeneous thermally grown oxide thickness on residual stress distribution in thermal barrier coating system. Ceramics International. 2018 ;44(14):16937-16946.

Khan M, Hu N, Zhenhua L, Wang Y, Yi Z. Influence of solution-precursor plasma spray (SPPS) processing parameters on the mechanical and thermodynamic properties of 8 YSZ. Ceramics International. 2018;44(7):7794-7798.

Klement U, Ekberg J, Creci S, Kelly ST. Porosity measurements in suspension plasma sprayed YSZ coatings using NMR cryoporometry and X-ray microscopy. Journal of Coatings Technology and Research. 2018;15(4):753-757.

Lv B, Mücke R, Fan X, Wang TJ, Guillon O, Vaßen R. Sintering resistance of advanced plasma-sprayed thermal barrier coatings with strain-tolerant microstructures. Journal of the European Ceramic Society. 2018;38(15):5092-5100.

Zhang XF, Zhou KS, Liu M, Deng CM, Deng CG, Mao J, Deng ZQ. Mechanisms governing the thermal shock and tensile fracture of PS-PVD 7YSZ TBC. Ceramics International. 2018;44(4):3973-3980.

Hashaikeh R, Szpunar JA. Electrophoretic fabrication of thermal barrier coatings.Journal of Coatings Technology and Research. 2011;8(2):161-169.

Zhou H, Li F, Wang J. Microstructure analyses and thermophysical properties of nanostructured thermal barrier coatings. Journal of Coatings Technology and Research. 2009;6(3):383-390.

Carpio P, Salvador MD, Borrell A, Sánchez E. Thermal behaviour of multilayer and functionally-graded YSZ/Gd2Zr2O7 coatings. Ceramics International. 2017;43(5):4048-4054.

Dhineshkumar SR, Duraiselvam M, Natarajan S, Panwar SS, Jana T, Khan MA. Enhanced ablation resistance through laser glazing of plasma sprayed LaTi2Al9O19-based functionally graded thermal barrier coating. Ceramics International. 2016;42(8):10184-10190.

Sun J, Wang J, Zhou X, Dong S, Deng L, Jiang J, Cao X. Microstructure and thermal cycling behavior of plasma-sprayed LaMgAl11O19 coatings. Ceramics International. 2018;44(5):5572-5580.

Padture NP, Klemens PG. Low thermal conductivity in garnets. Journal of the American Ceramic Society. 1997;80(4):1018-1020.

Kim HJ, Fair GE, Hart AM, Potticary SA, Usechak NG, Corns RG, Hay RS. Development of polycrystalline yttrium aluminum garnet (YAG) fibers.Journal of the European Ceramic Society. 2015;35(15):4251-4258.

Pfeifer S, Bischoff M, Niewa R, Clauß B, Buchmeiser MR. Structure formation in yttrium aluminum garnet (YAG) fibers. Journal of the European Ceramic Society. 2014;34(5):1321-1328.

Wang J, Xu F, Wheatley RJ, Neate N, Hou X. Yb3+ doping effects on thermal conductivity and thermal expansion of yttrium aluminium garnet. Ceramics International. 2016;42(12):14228-14235.

Xue Z, Ma Y, Gong S, Guo H. Influence of Yb3+ doping on phase stability and thermophysical properties of (Y1-xYbx) 3Al5O12 under high temperature. Ceramics International. 2017;43(9):7153-7158.

Saravanan S, Srinivas GH, Jayaram V, Paulraj M, Asokan S. Synthesis and characterization of Y3Al5O12 and ZrO2–Y2O3 thermal barrier coatings by combustion spray pyrolysis. Surface and Coatings Technology. 2008;202(19):4653-4659.

Wu Y, Du J, Choy KL. Novel Deposition of Columnar Y3Al5O12 Coatings by Electrostatic Spray‐Assisted Vapor Deposition. Journal of the American Ceramic Society. 2006;89(1):385-387.

Weyant CM, Faber KT. Processing–microstructure relationships for plasma-sprayed yttrium aluminum garnet. Surface and Coatings Technology. 2008;202(24):6081-6089.

Su YJ, Trice RW, Faber KT, Wang H, Porter WD. Thermal Conductivity, Phase Stability, and Oxidation Resistance of Y 3 Al 5 O 12 (YAG)/Y 2 O 3–ZrO 2 (YSZ) Thermal-Barrier Coatings. Oxidation of metals. 2004;61(3-4):253-271.

Gell M, Wang J, Kumar R, Roth J, Jiang C, Jordan EH. Higher Temperature Thermal Barrier Coatings with the Combined Use of Yttrium Aluminum Garnet and the Solution Precursor Plasma Spray Process.Journal of Thermal Spray Technology. 2018;27(4):543-555.

Yang K, Rong J, Feng J, Zhuang Y, Tao S, Ding C. In-situ fabrication of amorphous/eutectic Al2O3–YAG ceramic composite coating via atmospheric plasma spraying. Journal of the European Ceramic Society. 2016;36(16):4261-4267.

The International Center for Diffraction Data. ICDD data base. Available at: http:// www.icdd.com. Accessed through Rigaku PDXL software.

Cho J, Park J, An J. Low thermal conductivity of atomic layer deposition yttria-stabilized zirconia (YSZ) thin films for thermal insulation applications. Journal of the European Ceramic Society. 2017;37(9):3131-3136.

Zhan X, Li Z, Liu B, Wang J, Zhou Y, Hu Z. Theoretical prediction of elastic stiffness and minimum lattice thermal conductivity of Y 3 Al 5 O 12, YAlO 3 and Y 4 Al 2 O 9. Journal of the American Ceramic Society. 2012;95(4):1429-1434.

Thakare JG, Mulik RS, Mahapatra MM. Effect of carbon nanotubes and aluminum oxide on the properties of a plasma sprayed thermal barrier coating. Ceramics International. 2018;44(1):438-451.

Li GR, Cheng B, Yang GJ, Li CX. Strain-induced stiffness-dependent structural changes and the associated failure mechanism in TBCs. Journal of the European Ceramic Society.2017;37(11):3609-3621.

Di Girolamo G, Marra F, Blasi C, Serra E, Valente T. Microstructure, mechanical properties and thermal shock resistance of plasma sprayed nanostructured zirconia coatings. Ceramics International. 2011;37(7):2711-2717.

Ghai R, Chen K, Baddour N. 2019. Modelling thermal conductivity of porous thermal barrier coatings.Coatings. 2019; 9(2): 101-129.

Hu N, Khan M, Wang Y, Song X, Lin C, Chang C, Zeng Y. Effect of microstructure on the thermal conductivity of plasma sprayed Y2O3 stabilized zirconia (8% YSZ). Coatings. 2017;7:198- 207.

Kai W, Hui P, Hongbo G, Shengkai G. Effect of sintering on thermal conductivity and thermal barrier coatings. Chinese Journal of Aeronautics. 2012;25: 811-816.

Rätzer-Scheibe H J, Schulz U. The effects of heat treatment and gas atmosphere on the thermal conductivity of APS and EB-PVD PYSZ thermal barrier coatings. Surface and Coatings Technology. 2007;201(18):7880-7888.

Chandra S, Fauchais P. Formation of solid splats during thermal spray deposition. Journal of Thermal Spray Technology. 2009;18(2):148-180.

Jiang K, Liu S, Wang X. Low–thermal–conductivity and high–toughness CeO2–Gd2O3 co–stabilized zirconia ceramic for potential thermal barrier coating applications. Journal of the European Ceramic Society. 2018;38(11):3986-3993.

Zambrano DF, Barrios A, Tobón LE, Serna C, Gómez P, Osorio JD, Toro A. Thermal properties and phase stability of Yttria-Stabilized Zirconia (YSZ) coating deposited by Air Plasma Spray onto a Ni-base superalloy. Ceramics International. 2018;44(4):3625-3635.

Davis JR, editor. Handbook of thermal spray technology.ASM international (2004).

Sinha A, Farhat Z. Effect of surface porosity on tribological properties of sintered pure Al and Al 6061. Materials Science and Applications. 2016;6(6): 549-566.

Steinberg L, Naraparaju R, Heckert M, Mikulla C, Schulz U, Leyens C. Erosion behavior of EB-PVD 7YSZ coatings under corrosion/erosion regime: Effect of TBC microstructure and the CMAS chemistry. Journal of the European Ceramic Society. 2018;38(15):5101-5112.

Downloads

Published

2020-03-23

How to Cite

[1]
M. A. Almomani, M. I. Al-Widyan, and S. M. Mohaidat, “Thermal shock resistance of yttrium aluminium oxide Y3Al5O12 thermal barrier coating for titanium alloy”, J. Mech. Eng. Sci., vol. 14, no. 1, pp. 6514–6525, Mar. 2020.

Issue

Vol. 14 No. 1 (2020): March 2020

Section

Article

License

Copyright (c) 2020 The Author(s)

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

Similar Articles

<< < 2 3 4 5 6 7 8 9 10 11 > >> 

You may also start an advanced similarity search for this article.