Characterization of Spot Weld Growth on Dissimilar Joints with Different Thicknesses

Authors

  • Nachimani Charde Department of Mechanical, Material and Manufacturing Engineering, Faculty of Engineering, The University of Nottingham Malaysia Campus, Jalan Broga, 43500 Semenyih, Selangor Darul Ehsan, Malaysia

DOI:

https://doi.org/10.15282/jmes.2.2012.4.0015

Keywords:

Dissimilar joints, Different thicknesses, Carbon and Stainless Steel.

Abstract

A sound weld from spot welding is what most manufacturers desire and prefer for mechanical assemblies in their systems. The robustness is mainly attributed to the joining mechanism of mechanical parts. This paper focuses on the effect of parametric changes for dissimilar joints using 304 austenitic stainless steel and carbon steel of two different thicknesses. A pneumatic-based spot welder was used to accomplish the entire welding process. The parameters varied during the experiments are the welding current and welding time, while the electrode pressing force and electrode tip size are kept constant. The welding process began from a poor weld and moved on to a better weld by increasing the process parameters. However, this study is limited to the basic parametric variation to find the optimum parametric setup for 1 and 2 mm base metals. The welded specimens are subjected to tensile, hardness and metallurgical tests to characterise the spot weld growth for both thicknesses.

References

Cha, B. W., & Na, S. J. (2003). A study on the relationship between welding conditions and residual stress of resistance. Journal of Manufacturing Systems, 22(3), 181–189.

Dursun, O., & Zyurek. (2008). An effect of weld current and weld atmosphere on the resistance spot weld ability of 304L austenitic stainless steel. Materials and Design, 29(3), 597–603.

Kahraman, N. (2007). The influence of welding parameters on the joint strength of resistance spot-welded titanium sheets. Materials and Design, 28(2), 420–427.

Maa, C., Chena, D. L., Bhole, S. D., Boudreau, G., Lee, A., & Biro, E. (2008). Microstructure and fracture characteristics of spot-welded DP600 steel. Materials Science and Engineering A, 485(1-2), 334–346.

Marashi, P., Pouranvari, M., Amirabdollahian, S., Abedi, A., & Goodarzi, M. (2008). Microstructure and failure behavior of dissimilar resistance spot welds between low carbon galvanized and austenitic stainless steels. Materials Science and Engineering A, 420 (1-2), 175–180.

Qiua, R., Satonakab, S., & Iwamotob, C. (2009). Effect of interfacial reaction layer continuity on the tensile strength of spot welded joints between aluminum alloy and steels. Materials and Design 30(9), 3686–3689.

Shamsul, J. B., & Hisyam, M. M. (2007). Study of spot welding of austenitic stainless steel type 304. Journal of Applied Sciences Research, 3(11), 1494–1499.

Sun, D. Q., Lang, B., Sun, D. X., & Li, J. B. (2007). Microstructures and mechanical properties of resistance spot welded magnesium alloy joints. Materials Science and Engineering A, 460-461, 494–498.

von Maubeuge, K. P., & Ehrenberg, H. (2000). Comparison of peel bond and shear tensile test methods for needle punched geo synthetic clay liners. Geotextiles and Geomembranes, 18(2), 203–214.

Yang, H. G., Zhang, Y. S., Lai, X. M., & Chen, G. (2008). An experimental investigation on critical specimen sizes of high strength steels DP600 in resistance spot welding. Materials and Design, 29(9), 1679–1684.

Downloads

Published

2012-06-30

How to Cite

[1]
N. . Charde, “Characterization of Spot Weld Growth on Dissimilar Joints with Different Thicknesses”, J. Mech. Eng. Sci., vol. 2, no. 1, pp. 172–180, Jun. 2012.

Issue

Section

Article

Similar Articles

<< < 1 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.