Performance studies on cryogenic treated carbide cutting tool for turning of AISI304 steel

Authors

  • Nagraj Patil Department of Mechanical Engineering, School of Engineering and Technology, Jain University, Bangalore 562112, Karnataka, India
  • Gopalakrishna K Centre for Incubation, Innovation, Research and Consultancy (CIIRC), Jyothy Institute of Technology, Bangalore 560082, Karnataka, India
  • Sangmesh B Centre for Incubation, Innovation, Research and Consultancy (CIIRC), Jyothy Institute of Technology, Bangalore 560082, Karnataka, India
  • K. Sudhakar Faculty of Mechanical Engineering, Universiti Malaysia Pahang 26600 Pahang, Malaysia
  • G. C. Vijaykumar Centre for Incubation, Innovation, Research and Consultancy (CIIRC), Jyothy Institute of Technology, Bangalore 560082, Karnataka, India

DOI:

https://doi.org/10.15282/jmes.12.3.2018.12.0343

Keywords:

Cryogenic treatment, tool wear, surface roughness, Taguchi method, ANOVA

Abstract

This paper attempts to compare and contrast cryogenic treated and untreated carbide cutting tool in turning operation of AISI304 steel. Machining parameters, namely cutting speed, feed rate and depth of cut are optimized for cryogenic treated tools. Tool life of the insert was determined based on the tests performed such as hardness, surface roughness and maximum wear. A design of experiments (DOE) and an analysis of variance (ANOVA) have been incorporated in the study. The objective of the paper is to determine the effects of each parameter on the surface roughness and tool wear. Material characterization was carried out using scanning electron microscope (SEM) and the maximum wear was estimated using optical microscope before and after the cryogenic treatment. The experimental results showed that cryogenic treated cutting tools significantly reduction in surface roughness, improves resistance to wear than untreated one. A confirmation test was performed between experimental and optimum values and the results are found to be in good agreement.

References

Sreerama Reddy TV, Sornakumar T, Venkatarama Reddy M, Venkatram R. Machining performance of low temperature treated P-30 tungsten carbide cutting tool inserts. Cryogenics. 2008;48:458–461.

Khan A, Maity K. Comparative study of some machinability aspects in turning of pure titanium with untreated and cryogenically treated carbide inserts. Journal of Manufacturing Processes. 2017;28:272–284.

Akhbarizadeh A, Shafyei A, Golozar MA. Effects of cryogenic treatment on wear behavior of D6 tool steel. Materials and Design. 2009;30:3259–3264.

Amini K, Nategh S, Shafyei A. Influence of different cryotreatments on tribological behavior of 80CrMo12 5 cold work tool steel. Materials and Design. 2010;31:4666–4675.

Bordin A, Bruschi S, Ghiotti A, Bariani PF. Analysis of tool wear in cryogenic machining of additive manufactured Ti6Al4V alloy. Wear. 2015;328-329:89–99.

Das D, Dutta AK, Ray KK. Correlation of microstructure with wear behaviour of deep cryogenically treated AISI D2 steel. Wear. 2009; 267:1371–1380.

Dhananchezian, Pradeep Kumar M. Cryogenic turning of the Ti–6Al–4V alloy with modified cutting tool inserts. Cryogenics. 2011;51:34–40.

Özbek NA, Çiçek A, Gülesinc M, Özbek O. Effect of cutting conditions on wear performance of cryogenically treated tungsten carbide inserts in dry turning of stainless steel. Tribology International 2015.

Özbek NA, Çiçek A, Gülesin M, Özbek O. Investigation of the effects of cryogenic treatment applied at different holding times to cemented carbide inserts on tool wear. International Journal of Machine Tools & Manufacture. 2014;86:34–43.

Yong AYL, Seah KHW, Rahman M. Performance evaluation of cryogenically treated tungsten carbide tools in turning. International Journal of Machine Tools & Manufacture. 2006;46:2051–2056.

Seah KH., Rahman M. Yong KH, Performance evaluation of cryogenically treated tungsten carbide cutting tool inserts, Proceedings of the Institution of Mechanical Engineers. Part B: Journal of Engineering Manufacture. (2003); 217:29:29-43.

Vadivel K. Rudramoorthy R. Performance analysis of cryogenically treated coated carbide inserts. Int J Adv Manuf Technol. (2009);42:222–232.

Mahdavinejadand RA, Saeedy S. Investigation of the influential parameters of machining of AISI 304 stainless steel. Indian Academy of Sciences. 2011;36: 963–970.

Akıncıoğlu, Gökkaya H, Uygur İ. The effects of cryogenic-treated carbide tools on tool wear and surface roughness of turning of Hastelloy C22 based on Taguchi method. Int J Adv Manuf Technol. 2016;82:303-314.

Rashid WB, Goel S, Davim JP, Joshi SN. Parametric design optimization of hard turning of AISI 4340 steel (69 HRC). Int J Adv Manuf Technol. 2016;82:451–462.

Kirby ED, Zhang Z. Joseph C. Chen. Chen J. Optimizing surface finish in a turning operation using the Taguch parameter design method. Int J Adv Manuf Technol. 2006;30:1021–1029.

Hasçalık A, Çaydaş U. Optimization of turning parameters for surface roughness and tool life based on the Taguchi method. Int J Adv Manuf Technol. 2008;38:896–903.

Cakırog˘lu R, Acır A. Optimization of cutting parameters on drill bit temperature in drilling by Taguchi method. Measurement. 2013;46:3525–3531.

Thakur D, Ramamoorthy B, Vijayaraghavan L. Influence of different post treatments on tungsten carbide–cobalt inserts. Materials Letters.2008; 62:4403–4406.

Gill SS, Singh R, Singh H, Singh J. Wear behaviour of cryogenically treated tungsten carbide inserts under dry and wet turning conditions. International Journal of Machine Tools & Manufacture. 2009;49:256–260.

Kaladhar M, Subbaiah KV, Rao CHS. Optimization of surface roughness and tool flank wear in turning of AISI 304 austenitic stainless steel with CVD coated tool. Journal of Engineering Science and Technology.2013;8:165 – 176.

Ciftci I. Machining of austenitic stainless steels using CVD multi-layer coated cemented carbide tools. Tribology International. (2006);39:565–569.

Reitz W, Pendray J. cryoprocessing of materials. A review of current status. Materials and Manufacturing Processes. 2001;16:829–840.

Da Silva FJ, Franco SD, Machado ÁR, Ezugwu EO, Souza AM. Performance of cryogenically treated HSS tools. Wear. 2006;261:674–685.

ISO 3685-1993(E). Tool life testing with single point turning tools; 1993.

Standard method for metallographic determination of microstructure in cemented tungsten carbides, B 657, Annual book of ASTM standards. ASTM International. 2003;02.05:386–91.

Singh R, Singh B. Comparison of cryo treatment effect on machining characteristics of titanium in electric discharge machining. International Journal of Automotive and Mechanical Engineering. 2011;3:239-248.

Dhar NR, Kamruzzaman M and Ahmed M. Effect of minimum quantity lubrication on tool wear and surface roughness in turning AISI-4340 steel. Journal of Materials Processing Technology. 2006;172:299-304.

Downloads

Published

2018-09-30

How to Cite

[1]
N. Patil, G. K, S. B, K. Sudhakar, and G. C. Vijaykumar, “Performance studies on cryogenic treated carbide cutting tool for turning of AISI304 steel”, J. Mech. Eng. Sci., vol. 12, no. 3, pp. 3927–3941, Sep. 2018.