The potential effectiveness of lean construction principles in reducing construction process waste: an input-output model

Authors

  • M. S. Bajjou Faculty of Sciences and Techniques  University of Sidi Mohammed Ben Abdellah B.P. 2202 - Route d’Imouzzer, Fez, Morocco Department of industrial engineering Industrial Techniques Laboratory
  • A. Chafi Faculty of Sciences and Techniques  University of Sidi Mohammed Ben Abdellah B.P. 2202 - Route d’Imouzzer, Fez, Morocco Department of industrial engineering Industrial Techniques Laboratory

DOI:

https://doi.org/10.15282/jmes.12.4.2018.12.0358

Keywords:

Lean Construction principles, sources of waste, waste reduction, practical relationships, input-output model

Abstract

With the spread of a culture of waste reduction in the construction industry, the traditional management system has become insufficient, so it has become crucial to implement more innovative techniques to improve the performance of this sector. In response to this need, Lean Construction (LC), which is the global reference of a production system with the minimum of waste generation, has attracted several construction companies all over the world. However, previous studies indicate that are several implementation scenarios that differ from one company to another according to their own understanding of the Lean Construction concept.  In this paper, the authors attempt to fill this gap by proposing an original input-output model that aims at clarifying the main conceptual basis of  Lean Construction philosophy, as well as establishing interactions between the main principles of this concept and all sources of wastes that exist in the construction industry. The proposed model shows nine main principles: customer focus, supply, continuous improvement, waste elimination, people involvement, planning and scheduling, quality, standardization and transparency. In addition, the practical relationships between those principles and nine sources of waste (transportation, motion, inventory, waiting, overproduction, defects, over-processing, unused employee creativity, and work Accidents) have been analysed.

References

Koskela L. Management of production in construction: a theoretical view. Proc IGLC-7. 1999; 241–52.

Tezel, A, Nielsen, Y. Lean construction conformance among construction contractors in Turkey. Journal of management in engineering. 2012; 29(3):236-250.

Bajjou MS, Chafi A. Barriers of Lean Construction Implementation in the Moroccan Construction Industry. In AIP Conference Proceedings. 2018; 1952 (1): p. 020056. AIP Publishing.

Nordin, N, Adebambo, HO. Descriptive analysis of sustainable manufacturing indicators in Malaysian manufacturing firms. Journal of Mechanical Engineering and Sciences. 2016; 201610(2):2126-2133.

Dupin P. Le lean appliqué à la construction, comment optimiser la gestion de projet et réduire coûts et délais dans le bâtiment.: Groupe Eyrolles, Paris, 2014.

Harris F, McCaffer R. Modern Construction Management. John Wiley & Sons. 2013.

Aziz RF, Hafez SM. Applying lean thinking in construction and performance improvement. Alexandria Engineering Journal. 2013; 52(4):679–95.

Bajjou MS, Chafi A, En-nadi A. A Comparative Study between Lean Construction and the Traditional Production System. International Journal of Engineering Research in Africa; 2017; 29:118–32.

Bajjou MS, Chafi A. Towards Implementing Lean Construction in the Moroccan Construction Industry : Survey Study. In : Optimization and Applications (ICOA), 2018 4th International Conference. 2018; p. 1-5. IEEE.

Hofacker A., Oliveira BF, Gehbauer F, Freitas MDCD, Mendes Júnior R, Santos A, Kirsch, J. Rapid lean construction-quality rating model (LCR). In 16th International Group for Lean Construction Conference (IGLC16). 2008;(July):1–11.

Nesensohn C, Bryde D, Pasquire C. A measurement model for lean construction maturity. Lean Construction Journal. 2016; pp 01-09.

Johansen E, Walter L. Lean Construction: Prospects for the German construction industry. Lean Construction Journal. 2007;3(April):19–32.

Diekmann J, Balonick J, Krewedl M, Troendle L. Measuring lean conformance. In Proc. 11th Ann. Conf. Intl. Group for Lean Construction. 2003;(Cii):2–8.

Jeni, A, Luthfi M, Akasah Z. A. Implementation of lean construction concept among contractors in Malaysia.. International Conference on Engineering and Built Environment (ICEBE). 2012;0112671200(2):1–6.

Womack JP, Jones DT, Roos D. Machine that changed the world. Simon and Schuster. 1990.

Ling FYY, Ke Y, Kumaraswamy MM, Wang S. Key Relational Contracting Practices Affecting Performance of Public Construction Projects in China. Journal of Construction Engineering and Management, 140(1), 04013034.

Yang JL, Peng Y, Chen YS. On Improving the Competitiveness of Real Estate Enterprises Based on the Concept of Lean Construction. In Advanced Materials Research(Vol. 689, pp. 444-447). Trans Tech Publications. 2013;689:444–7.

Wahab ANA, Mukhtar M, Sulaiman R. A Conceptual Model of Lean Manufacturing Dimensions. Procedia Technology, 11, 1292-1298.

Zhu K, Lv J. Research on the improvement effect of lean thinking to construction safety management. In 26th Chinese Control and Decision Conference (2014 CCDC). 2014;1428–33. IEEE.

Antillón EI, Alarcón LF, Hallowell MR, Molenaar KR. A research synthesis on the interface between lean construction and safety management. 19th Annual Conference of the International Group for Lean Construction. 2011;615–25.

Ghosh S, Young-Corbett D. Intersection between lean construction and safety research: a review of the literature. In Proceedings of the 2009 Industrial Engineering Research Conference. 2009; 30.

Enshassi A, Zaiter MA. Implementation of lean tools on safety in construction projects in palestine. 22nd Annu Conf Int Gr Lean Constr Underst Improv Proj Based Prod IGLC. 2014;1205–18.

Thiruchelvam S, Tookey JE, Samarasinghe DAS, Hock QW, Mustapha KN. Supplier selection criteria in a power utility in malaysia: engineers’perceptions. Journal of Mechanical Engineering and Sciences. 2012; 2(June):148–161.

Salem O, Solomon J, Genaidy A, Minkarah I. Lean Construction: From Theory to Implementation. Journal of management in engineering. 2006;22(4):168–75.

Ab Rashid MFF, Nik Mohamed NMZ, Mohd Rose AN, Kor KY. Simulation Study Of A Vehicle Production Line For Productivity Improvement. Journal of Mechanical Engineering and Sciences. 2015;8(1):1283–1292.

Janipha NAI, Ahmad N, Ismail F. Clients’ Involvement in Purchasing Process for Quality Construction Environment. Procedia-Social and Behavioral Sciences. 2015;168:30–40.

Bajjou MS, Chafi A, Ennadi A, El Hammoumi M. The Practical Relationships between Lean Construction Tools and Sustainable Development: A literature review. Journal of Engineering Science & Technology Review. 2017;10(4):170-177.

Kongguo Z. Research on the emergence mechanism of Last Planner System of lean construction. In Control and Decision Conference (2014 CCDC), The 26th Chinese. 2014, May; 3643-3646. IEEE.

Love PE, Teo P, Morrison J, Grove M. Quality and safety in construction: creating a no-harm environment. Journal of Construction Engineering and Management. 2016; 142(8):05016006.

Hook M, Stehn L. Lean Principles in Industrialized Housing Production : The Need for a Cultural Change Lean Culture. Lean Construction Journal. 2008;20-33.

Thomas HR, Horman MJ, Minchin RE, Chen D. Improving Labor Flow Reliability for Better Productivity as Lean Construction Principle. Journal of construction engineering and management. 2003; 129(3):251-261.

Erikshammar J, Lu W, Stehn L, Olofsson T. Discrete Event Simulation Enhanced Value Stream Mapping : An Industrialized Construction Case Study. Lean Construction Journal. 2013;10:47–65.

Chouiraf, F, Chafi, A. Lean manufacturing for handicraft production: A new production system to enhance productivity and competitiveness of craft enterprise. In Optimization and Applications (ICOA), 2018 4th International Conference. 2018, April: 1-6. IEEE.

Rahani AR., Al-Ashraf M. Production flow analysis through value stream mapping: a lean manufacturing process case study. Procedia Engineering. 2012; 41: 1727-1734.

Lindhard, S., & Wandahl, S. (2015). Exploration of correct LPS practices in scheduling of large, complex, and constrained construction projects. International Journal of Project Organisation and Management, 7(1), 56-71.

Jaillon L, Poon CS, Chiang YH. Quantifying the waste reduction potential of using prefabrication in building construction in Hong Kong. Waste management. 2009; 29(1): 309-320.

El-Kourd, R. A study of lean construction practices in Gaza Strip. Phd thesis. Faculty of Civil Engineering Department. 2009.

Mastura M, Sapuan S, Mansor M. A framework for prioritizing customer requirements in product design: Incorporation of FAHP with AHP. Journal of Mechanical Engineering and Sciences. 2015; 9(Deecember):1655-1670.

Hosseini, S. A., Nikakhtar, A., & Ghoddousi, P. (2012). Flow production of construction processes through implementing lean construction principles and simulation. International Journal of Engineering and Technology, 4(4), 475.

Bajjou MS, Chafi A, En-Nadi A. The Potential Effectiveness of Lean Construction Tools in Promoting Safety on Construction Sites. International Journal of Engineering Research in Africa. 2017; 33: 179-193.

Bortolotti T, Boscari S, Danese P. Successful lean implementation: Organizational culture and soft lean practices. International Journal of Production Economics. 2015; 160:182-201.

Alarcón L. Lean construction. CRC Press. 2014.

Marhani MA, Jaapar A, Bari NAA. Lean Construction: Towards enhancing sustainable construction in Malaysia. Procedia-social and behavioral sciences. 2012; 68:87-98.

Savolainen J, Kähkönen K, Niemi O, Poutanen J, Varis E. Stirring the construction project management with co-creation and continuous improvement. Procedia Economics and Finance. 2015. 21:64-71.

Issa UH. Implementation of lean construction techniques for minimizing the risks effect on project construction time. Alexandria Engineering Journal. 2013; 52(4):697-704.

Nesensohn C, Demir ST, Bryde, DJ. Developing the Truth North route map as a navigational compass in a construction project management organization. Lean Construction Journal. 2013; 1-18.

Ferng J, Price AD. An exploration of the synergies between Six Sigma, total quality management, lean construction and sustainable construction. International Journal of Six Sigma and Competitive Advantage. 2015; 1(2):167-187.

Ochoa JJ. Reducing plan variations in delivering sustainable building projects. Journal of cleaner production. 2014; 85:276-288.

Bashir AM, Suresh S, Proverbs D, Gameson R. A critical, theoretical, review of the impacts of lean construction tools in reducing accidents on construction sites. In Proceedings of 27th Annual ARCOM Conference, Bristol, UK, Association of Researchers in Construction Management; 2011, September; 5-7.

Nahmens I, Ikuma LH. An Empirical Examination of the Relationship between Lean Construction and Safety in the Industrialized Housing Industry. Lean Construction Journal. 2009; 1-12.

Ng K, Laurlund A, Howell G, Lancos G. Lean safety: using leading indicators of safety Incidents to improve construction safety. In Proceedings for the 20th Annual Conference of the International Group for Lean Construction: are We Near a Tipping Point. 2012; p. 173.

Sacks R, Treckmann M, Rozenfeld O. Visualization of work flow to support lean construction. Journal of Construction Engineering and Management. 2009; 135(12):1307-1315

Downloads

Published

2018-12-27

How to Cite

[1]
M. S. Bajjou and A. Chafi, “The potential effectiveness of lean construction principles in reducing construction process waste: an input-output model”, J. Mech. Eng. Sci., vol. 12, no. 4, pp. 4141–4160, Dec. 2018.

Similar Articles

1 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.