Performance evaluation of wire electrical discharge machining on Titanium Alloy

Authors

  • Jun Qi Tan Faculty of Manufacturing Engineering, Universiti Malaysia Pahang, 26600, Pekan, Pahang, Malaysia
  • Mohd Yazid Abu Faculty of Manufacturing Engineering, Universiti Malaysia Pahang, 26600, Pekan, Pahang, Malaysia

DOI:

https://doi.org/10.15282/jmmst.v1i1.174

Keywords:

wire electrical discharge machining (WEDM), titanium alloy, ANOVA, best condition, optimization

Abstract

The experimental carried out to aim at the selection of the best condition machining parameter combination for wire electrical discharge machining (WEDM) of titanium alloy (Ti–6Al–4V). By using Design Expert 10 software, a series of experiments were performed by selecting pulse-on time, pulse-off time, servo voltage and peak current as parameters. The responses that considered were cutting speed, material removal rate, sparking gap and surface roughness. Based on ANOVA analysis, the effect from the parameters on the responses was determined. The optimum machining parameters setting for the maximum cutting speed, minimum sparking gap and minimum surface roughness were found by proceed optimization experiment. Then, each optimization response had their own combination setting on WEDM to cut titanium alloy. 3D response surface graph such as dome and bowl shape represent maximum and minimum point for the solutions had shown in the report. Finally, predicted and actual value from the experiment have been calculated for validation.

References

Chiang, K. T. and Chang, F. P. (2006). Optimization of the WEDM process of particle-reinforced material with multiple performance characteristics using grey relational analysis. Journal of Materials Processing Technology, 180 (1–3), 96–101.

Ho, K. H., Newman, S. T., Rahimifard, S. and Allen, R. D. (2004). State of the art in wire electrical discharge machining (WEDM). International Journal of Machine Tools and Manufacture, 44 (12–13), 1247–1259.

Kumar, A., Majumder, H., Vivekananda, K. and Maity, K. P. (2017). NSGA-II Approach for Multi-Objective Optimization of Wire Electrical Discharge Machining Process Parameter on Inconel 718. Materials Today: Proceedings, 4(2), 2194–2202.

Lodhi, B. K. and Agarwal, S. (2014). Optimization of machining parameters in WEDM of AISI D3 steel using taguchi technique. Procedia CIRP, 14, 194–199.

Maher, I., Sarhan, A. A. D. and Hamdi, M. (2014). Review of improvements in wire electrode properties for longer working time and utilization in wire EDM machining. International Journal of Advanced Manufacturing Technology, 76(1–4), 329–351.

Mathew, B., Benkim and Babu, J. (2014). Multiple Process Parameter Optimization of WEDM on AISI304 Using Taguchi Grey Relational Analysis. Procedia Materials Science, 5, 1613–1622.

Nourbakhsh, F., Rajurkar, K. P., Malshe, A. P. and Cao, J. (2013). Wire electro-discharge machining of titanium alloy. Procedia CIRP, 5, 13–18.

Sivaprakasam, P., Hariharan, P. and Gowri, S. (2014). Modeling and analysis of micro-WEDM process of titanium alloy (Ti–6Al–4V) using response surface approach. Engineering Science and Technology, an International Journal, 17(4), 227–235.

V, M. K., A, S. B., Venkatasamy, R. and Raajenthiren, M. (2010). Optimization of the WEDM Parameters on Machining Incoloy800 Super alloy with Multiple Quality Characteristics. International Journal of Engineering Science and Technology, 2(6), 1538–1547.

Downloads

Published

13-09-2018

How to Cite

Tan, J. Q., & Abu, M. Y. (2018). Performance evaluation of wire electrical discharge machining on Titanium Alloy. Journal of Modern Manufacturing Systems and Technology, 1, 27–38. https://doi.org/10.15282/jmmst.v1i1.174

Issue

Section

Articles