Acoustic methods in real-time welding process monitoring: Application and future potential advancement

Authors

  • M. F. M. Yusof Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang, 26600 Pekan, Pahang, Malaysia. Phone: +6094246319; Fax: +609424222
  • M. Ishak Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang, 26600 Pekan, Pahang, Malaysia. Phone: +6094246319; Fax: +609424222
  • M.F. Ghazali Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang, 26600 Pekan, Pahang, Malaysia. Phone: +6094246319; Fax: +609424222

DOI:

https://doi.org/10.15282/jmes.15.4.2021.03.0669

Keywords:

Acoustic method, real-time monitoring, SMAW, GMAW, laser welding

Abstract

The rapid advancement of the welding technology has simultaneously increased the demand for the online monitoring system in order to control the process. Among the methods that could be possibly used to assess the weld condition, an air-borne acoustic method grasps the attention from scholars due to its ability to provide a simple, non-contact, and low-cost measurement system. However, it is still lack of resources involving this subject in an attempt to deeply understand the emitted sound behaviour during welding especially when dealing with a complete deviation of a process parameter, welding types, workpiece material as well as the noise from the surrounding. This paper reviews the application of the acoustic method in monitoring the welding process. Specifically, this review emphasized the source of both structure-borne and air-borne acoustic during the welding process and the significance of applying the acoustic method in more detail. By focusing on the liquid state welding process, the scope of discussion converged on the arc and laser welding process. In the last part of this review, the potential future advancement of this method is pointed out before the overall conclusion is made.

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Published

2021-12-15

How to Cite

[1]
M. F. M. Yusof, M. Ishak, and M. F. Ghazali, “Acoustic methods in real-time welding process monitoring: Application and future potential advancement”, J. Mech. Eng. Sci., vol. 15, no. 4, pp. 8490–8507, Dec. 2021.