Optimization of mechanical convective drying parameters for fermented uf-18 cacao beans using response surface methodology

Authors

  • Rick Ryan G. Renegado Mechanical Engineering Program, University of Mindanao, Matina Campus, Davao City, Philippines , University of the Philippines Mindanao image/svg+xml
  • Harvey Bryant M. Marquez Mechanical Engineering Program, University of Mindanao, Matina Campus, Davao City, Philippines , University of the Philippines Mindanao image/svg+xml
  • Cresencio Pombo Genobiagon Jr. Mechanical Engineering Program, University of Mindanao, Matina Campus, Davao City, Philippines , University of the Philippines Mindanao image/svg+xml https://orcid.org/0000-0003-2491-5793

DOI:

https://doi.org/10.15282/ijame.23.3.2026.8.1044

Keywords:

Dryer, Bean, Drying time, Temperature, Air velocity

Abstract

Mechanical drying is considered an efficient drying technique; however, continuous mechanical drying may compromise flavor and textural properties. This study aimed to create optimized drying parameters of fermented UF-18 cacao beans using a laboratory scale mechanical dryer and Response Surface Methodology (RSM). A central composite design consisting of 20 experiments was conducted within temperature ranges of 29.77 to 80.22 °C, air velocity of 0.5 to 1.5 m/s, and relative humidity of 10 to 20%. Drying time and bean quality were evaluated as response variables. The drying time was a linear function (Adjusted R² = 0.9854, Predicted R² = 0.9783), with temperature as the most significant factor (p < 0.05). Drying at 80.22 °C achieved the shortest drying time of 12 h but resulted in poor quality (score 5). The optimum conditions were at 57.85 °C, air velocity of 0.5 m/s and relative humidity of 10% under intermittent drying with predicted drying time of 34 h and bean quality score of 8.83 with desirability of 0.95.

References

[1] M. V. A. Gonzales and A. A. Janaban, “Cacao industry: Its status, opportunities and challenges,” International Journal of Science and Management Studies, vol. 7, no. 6, pp. 178–196, 2024, https://doi.org/10.51386/25815946/ijsms-v7i6p120.

[2] F. Ramírez, G. Adolfo, P. A. Polanía-Hincapié, L. J. López, and J. C. Suárez, “Fermentation and its effect on the physicochemical and sensory attributes of cocoa beans in the Colombian Amazon,” PLoS ONE, vol. 19, no. 10, Art. no. e0306680, 2024, https://doi.org/10.1371/journal.pone.0306680.

[3] M. Santander, V. Chica, H. A. M. Correa et al., “Unravelling cocoa drying technology: A comprehensive review of the influence on flavor formation and quality,” Foods, vol. 14, no. 5, p. 721, 2025, https://doi.org/10.3390/foods14050721.

[4] J. Pita-Garcia, J. Reinoso-Tigre, S. Palacios-Ponce et al., “Impact of combined sun and hybrid drying technologies on cocoa drying process and quality,” Heliyon, vol. 11, no. 4, Art. no. e42884, 2025, https://doi.org/10.1016/j.heliyon.2025.e42884.

[5] S. G. P. Placencia, A. K. E. Carbonel, L. N. Digal, and C. Q. Balgos, “Factors influencing the technical efficiency of smallholder cacao farmers in Davao de Oro, Philippines,” Asian Journal of Agriculture and Development, vol. 22, no. 1, pp. 75-97, 2025, https://doi.org/10.37801/ajad2025.22.1.5.

[6] A. G. D. Barros and R. P. Octavio, “Profitability of cacao (Theobroma cacao L.) production in the selected areas of Misamis Oriental,” International Journal of Agricultural Technology, vol. 22, no. 2, pp. 593–612, 2026, https://doi.org/10.63369/ijat.2026.22.2.593-612.

[7] M. Marabulas, S. Jayme, H. Colita et al., “An AHP-based GIS method to detect biotic and abiotic stress factors of a Cacao Farm in Cebu, Philippines,” in 2023 IEEE Asia-Pacific Conference on Geoscience, Electronics and Remote Sensing Technology, 2023, pp. 63–70, https://doi.org/10.1109/AGERS61027.2023.10490613.

[8] S. Tepthanee, J. Taweekun, and P. Vessakosol, “Application of passive technique to cocoa beans batch dryer and assessment of thin layer models,” International Journal of Automotive and Mechanical Engineering, vol. 21, no. 2, pp. 11398–11414, 2024, https://doi.org/10.15282/ijame.21.2.2024.17.0880.

[9] J. E. Kongor, M. Owusu, and C. Oduro-Yeboah, “Cocoa production in the 2020s: Challenges and solutions,” CABI Agriculture and Bioscience, vol. 5, no. 1, p. 102, 2024, https://doi.org/10.1186/s43170-024-00310-6.

[10] H. de Barros Kobi, R. B. A. Fernandes, D. S. de Senna, et al., “Metabolic profile of fatty acids, phenolic compounds, and methylxanthines of cocoa kernels (Theobroma cacao L.) from different cultivars produced in cabruca and full sun farming systems,” Food Research International, vol. 197, p. 115198, 2024, https://doi.org/https://doi.org/10.1016/j.foodres.2024.115198.

[11] A. N. Mbakouop, H. Tchakounté, A. I. Ankungha, and C. B. Nzoundja Fapi, “Experimental performance analysis of a mixed forced convection solar dryer: Application to cocoa bean drying,” Solar Energy, vol. 257, pp. 110–124, 2023, https://doi.org/https://doi.org/10.1016/j.solener.2023.04.010.

[12] C. P. Genobiagon Jr., “Performance of solar cabinet dryer utilizing thermosyphon water heater,” in Technological Advancement in Instrumentation & Human Engineering, M. H. and K. K. and M. N. A. N. and A. A. Hassan Mohd Hasnun Arif and Zohari, Ed., Singapore: Springer Nature Singapore, 2023, vol. 882, pp. 243–252, https://doi.org/10.1007/978-981-19-1577-2_18.

[13] R. Niikoi Kotey, D. A. Odoom, P. Kumah et al., “Effects of fermentation periods and drying methods on post-harvest quality of cocoa (Theobroma Cacao) beans in Ghana,” Journal Food Quality, vol. 2022, no. 1, p.7871543, 2022, https://doi.org/10.1155/2022/7871543.

[14] T. R. F. Sinuhaji, S. Suherman, and H. Hadiyanto, “A systematic literature review of the drying of cocoa in 2003-2023,” Food and Humanity, vol. 3, p. 100347, 2024, https://doi.org/https://doi.org/10.1016/j.foohum.2024.100347.

[15] G. There and R. Sharma, “A comprehensive review of design and technological advancements across various types of solar dryers,” vol. 121, no. 10, p. 2851, 2024, Energy Engineering, https://doi.org/10.32604/ee.2024.049506.

[16] N. Konar, I. Palabiyik, A. Karimidastjerd, O. S. Toker, and A. Gorgulu, “Recent advances in cocoa chemistry and roasting,” Trends Food Science Technology, vol. 162, p. 105036, 2025, https://doi.org/https://doi.org/10.1016/j.tifs.2025.105036.

[17] K. Y. B. Diez, J. P. A. Yap, and C. P. Genobiagon Jr, “Temperature profile of mixed mode solar cabinet coconut dryer,” in Technological Advancement in Instrumentation & Human Engineering, M. H. and K. K. and M. N. A. N. and A. A. Hassan Mohd Hasnun Arif and Zohari, Ed., Singapore: Springer Nature Singapore, 2023, vol. 882, pp. 231–241, https://doi.org/10.1007/978-981-19-1577-2_17.

[18] I. A. Dharma, M. G. Z. Haikal, M Ridlwan, S. A. Dewanto, and M. A. Rahman, “Heat transfer simulation for re-design of tray dryer to reduce the energy consumption in the cocoa bean drying process,” IOP Conference Series Earth and Environmental Science, vol. 1372, no. 1, pp. 012095–012095, 2024, https://doi.org/10.1088/1755-1315/1372/1/012095.

[19] M. P. López, BL Botina, MC Garcia et al., “Reducing dead time and improving flavour profile by pulp conditioning of cacao beans,” Chemical Engineering and Processing - Process Intensification, vol. 176, p. 108979, 2022, https://doi.org/https://doi.org/10.1016/j.cep.2022.108979.

[20] J. Suarez, J. Espinosa, K. Contreras, and J. Bacca, “Automated classification of cocoa bean fermentation levels using computer vision,” in 2025 XXV Symposium of Image, Signal Processing, and Artificial Vision (STSIVA), 2025, pp. 1–5, https://doi.org/10.1109/STSIVA66383.2025.11156348.

[21] A. Boublia, S.E. I. Lebouachera, N. Haddaoui, et al., “State-of-the-art review on recent advances in polymer engineering: modeling and optimization through response surface methodology approach,” Polymer Bulletin, vol. 80, no. 6, pp. 5999–6031, 2023, https://doi.org/10.1007/s00289-022-04398-6.

[22] M. Reji and R. Kumar, “Response surface methodology (RSM): An overview to analyze multivariate data,” Indian Journal of Microbiology Research, vol. 9, no. 4, pp. 241-248, 2022, https://doi.org/10.18231/j.ijmr.2022.042.

[23] P. R. do N. Costa, M. da S. Silveira, J. C. DoVale, and P. H. M. de Sousa, “Bean-to-bar chocolate: An integrative framework linking terroir, biochemistry, processing, and sensory expression,” Comprehensive Reviews in Food Science and Food Safety, vol. 25, no. 3, Art. no. e70515, 2026, https://doi.org/10.1111/1541-4337.70515.

[24] D. O. Oke and K. F. Omotayo, “Effect of forced-air artificial intermittent drying on cocoa beans in South-Western Nigeria,” Journal of Cereals and Oilseeds, vol. 3, no. 1, pp. 1–5, 2012, https://doi.org/10.5897/JCO11.037.

[25] G. V. S. Lima, C. G. e Gonçalves, A. S. O. Pinto, E. M. da Silva, J. N. S. de Souza, and H. Rogez, “Impact of post-harvest processing and roasting conditions on the physicochemical properties, phenolic compounds, and antioxidant capacity of cocoa beans from the Brazilian Amazon,” LWT, vol. 210, p. 116825, 2024, https://doi.org/https://doi.org/10.1016/j.lwt.2024.116825.

[26] I. K. E. H. Wiryanta and I. M. A. Adiaksa, “The effect of fluid flow variation on clove dryer machine with control of air temperature and relative humidity,” Journal of Physics: Conference Series, vol. 1450, no. 1, p. 012102, 2020, https://doi.org/10.1088/1742-6596/1450/1/012102.

[27] D. Gopaulchan, C. Moore, N. Ali et al., “A defined microbial community reproduces attributes of fine flavour chocolate fermentation,” Nature Microbiology, vol. 10, no. 9,2025. https://doi.org/10.1038/s41564-025-02077-6.

[28] E. Castillo-Orozco, O. Garavitto, O. Saavedra, and D. Mantilla, “The drying kinetics and CFD multidomain model of cocoa bean variety CCN51,” Foods, vol. 12, no. 5, p. 1082, 2023, https://doi.org/10.3390/foods12051082.

Downloads

Published

2026-09-25

Issue

Section

Articles

How to Cite

[1]
R. R. G. Renegado, H. B. M. Marquez, and C. P. Genobiagon Jr., “Optimization of mechanical convective drying parameters for fermented uf-18 cacao beans using response surface methodology”, Int. J. Automot. Mech. Eng., vol. 23, no. 3, pp. 13842–13850, Sep. 2026, doi: 10.15282/ijame.23.3.2026.8.1044.